Mohd Afandi P. Mohammed

Mechanical characterization and micromechanical modeling of bread dough

The mechanical behavior of dough, gluten, and starch was studied in an effort to investigate whether bread dough can be treated as a two phase (starch and gluten) composite material. Mechanical loading tests revealed rate-dependent behavior for both the starch and the gluten constituents of dough. There is evidence from cryo-scanning electron microscopy that damage in the form of debonding between starch and gluten occurs when the sample is stretched. In addition, the Lodge material model was found to deviate from the tension and shear stress-strain test data by a considerably larger amount than from the compression test data. This could indicate that “damage” is dominant along the gluten-starch interface, causing debonding; the latter occurs less under compression loading, but is more prevalent in tension and shear loading. A single-particle finite element model was developed using starch as a filler contained in a gluten matrix. The interface between starch and gluten was modeled using cohesive zone ele...

Extrusion of unleavened bread dough: experiments and simulations

An experimental and numerical study on ram extrusion of bread dough was conducted in order to develop predictive models for the pressures involved, as well as the deformation of the extruded dough. Such studies are needed as high pressures can potentially lead to significant degassing, tearing, and shearing of the dough and hence poor bread quality; the latter limits the use of extrusion processes which would otherwise be a cost-effective forming process. A laboratory extrusion rig was designed, with dies of varying angles and exit radii. Rate dependent behavior was observed from tests conducted at different extrusion speeds, and higher extrusion pressure was reported for dies with smaller exit radius or larger die angle. A simulation of extrusion was performed to predict the extrusion pressure as well as the extrudate swell, as a function of die geometry and extrusion rate. A continuum approach was taken in the constitutive model of dough which is a starch filled system in a protein matrix. A nonlinear v...

Micromechanical modelling of oil palm empty fruit bunch fibres containing silica bodies

Experimental and numerical investigation was conducted to study the micromechanics of oil palm empty fruit bunch fibres containing silica bodies. The finite viscoelastic-plastic material model called Parallel Rheological Network model was proposed, that fitted well with cyclic and stress relaxation tensile tests of the fibres. Representative volume element and microstructure models were developed using finite element method, where the models information was obtained from microscopy and X-ray micro-tomography analyses. Simulation results showed that difference of the fibres model with silica bodies and those without ones is larger under shear than compression and tension. However, in comparison to geometrical effect (i.e. silica bodies), it is suggested that ultrastructure components of the fibres (modelled using finite viscoelastic-plastic model) is responsible for the complex mechanical behaviour of oil palm fibres. This can be due to cellulose, hemicellulose and lignin components and the interface behaviour, as reported on other lignocellulosic materials.

Non-linear mechanical behaviour and bio-composite modelling of oil palm mesocarp fibres

Abstract Understanding the non-linear mechanical behaviour of oil palm mesocarp fibres (OPMF) is important for bio-composite application. The mechanical characterisation of this fibre is challenging due to the microstructure of the fibres consisting of silica bodies on the surface and cellular structures within the cross section. In this work, we proposed a constitutive material model for OPMF by including a stress-softening function into the large strain viscoelastic model. The model shows agreement with loading–unloading and stress relaxation tensile tests. The model was then used for micro-scale finite element modelling of the fibre–silica body–matrix (resin) interface to simulate sliding of a bio-composite material. A multi-particles model was also developed to check the effect of the constitutive model towards the mechanics of a bio-composite system. Modelling results suggested that under the micro-scale level (~50 μm), silica body plays a major role in improving the mechanical behaviour of the bio-composite system. On the other hand, under the macro-scale level (~0.18 mm), a single fibre model is sufficient to simulate a bio-composite multi-fibres material.

Oil palm fiber biodegradation: physico-chemical and structural relationships

AbstractMain conclusionX-ray microtomography results revealed that delignification process damaged the oil palm fibers, which correlated well with reduction of lignin components and increase of the phenolic content. Biodegradation investigation of natural fibers normally focuses on physico-chemical analysis, with less emphasis on physical aspect like fiber structures affect from microbial activity. In this work, the performance of Pycnoporus sanguineus to delignify oil palm empty fruit bunch fibers through solid-state fermentation utilizing various ratio of POME sludge was reported. In addition to tensile testing, physico-chemical and X-ray microtomography (µ-CT) analyses on the oil palm fibers were conducted to determine the effectiveness of the degradation process. The best ratio of fiber to fungi (60:40) was chosen based on the highest lignin loss and total phenolic content values and further investigation was performed to obtain fermentation kinetics data of both laccase and manganese peroxidase. µ-CT results revealed that delignification process damaged the pre-treated and untreated fibers structure, as evident from volume reduction after degradation process. This is correlated with reduction of lignin component and increase of the phenolic content, as well as lower stress–strain curves of the pre-treated fibers compared to the untreated ones (from tensile testing). It is suggested that P. sanguineus preferred to consume the outer layer of the fiber, before it penetrates through the cellular structure of the inner fiber.

Study of Non-linear Mechanical Behavior of Oil Palm Mesocarp Fibers

ABSTRACT This work investigates the non-linear mechanical behavior of oil palm mesocarp fibers (OPMF) using tensile tests, microstructure observation, and finite element models. The micrograph images showed the fiber’s surface with partly embedded silica bodies, while the cross section contained cell wall structures. Viscoelastic behavior was observed when the fibers were relaxed over time after being stretched, whereas the stress--strain curves from the cyclic tests indicated permanent set (plastic strain) due to the fibers’ deformation. Finite element models were developed comprising single particles (2D and 3D) and 2D multi-particle geometries representing silica bodies embedded in a matrix representing the fiber. The modeling results suggested that silica bodies do not contribute much to the integrity of OPMF, highlighting the need to have a more complex model that considers cellular structures of the fibers and a constitutive relationship of cellulose, hemicelluloses, and lignin.

Experimental and numerical investigation of ram extrusion of bread dough

An experimental and numerical study on ram extrusion of bread dough was conducted. A laboratory ram extrusion rig was designed and manufactured, where dies with different angles and exit radii were employed. Rate dependent behaviour was observed from tests conducted at different extrusion speeds, and higher extrusion pressure was reported for dies with decreasing exit radius. A finite element simulation of extrusion was performed using the adaptive meshing technique in Abaqus. Simulations using a frictionless contact between the billet and die wall showed that the model underestimates the response at high entry angles. On the other hand, when the coefficient of friction value was set to 0.09 as measured from friction experiments, the dough response was overestimated, i.e. the model extrusion pressure was much higher than the experimentally measured values. When a critical shear stress limit, τmax, was used, the accuracy of the model predictions improved. The results showed that higher die angles require h...

A micromechanics model for bread dough

The mechanical behaviour of dough and gluten was studied in an effort to investigate whether bread dough can be treated as a two phase (starch and gluten) composite material. The dough and gluten show rate dependent behaviour under tension, compression and shear tests, and non-linear unloading-reloading curves under cyclic compression tests. There is evidence from cryo-Scanning Electron Microscopy (SEM) that damage in the form of debonding between starch and gluten occurs when the sample is stretched. A composite finite element model was developed using starch as filler and gluten as matrix. The interaction between the starch and gluten was modelled as cohesive contact. The finite element analysis predictions agree with trends seen in experimental test data on dough and gluten, further evidence that debonding of starch and gluten is a possible damage mechanism in dough.