Mohd Azman Abdullah

Development of formula varsity race car chassis

Three chassis designs have been developed using commercial computer aided design (CAD) software. The design is based on the specifications of UTeM Formula VarsityTM 2012 (FV2012). The selection of the design is derived from weighted matrix which consists of reliability, cost, time consumption and weight. The score of the matrix is formulated based on relative weighted factor among the selections. All three designs are then fabricated using selected materials available. The actual cost, time consumption and weight of the chassiss are compared with the theoretical weighted scores. Standard processes of cuttings, fittings and welding are performed in chassis mock up and fabrication. The chassis is later assembled together with suspension systems, steering linkages, brake systems, engine system, and drive shaft systems. Once the chassis is assembled, the studies of drivers ergonomic and part accessibility are performed. The completion in final fittings and assembly of the race car and its reliability demonstrate an outstanding design for manufacturing (DFM) practices of the chassis.

TRANSMISSIBILITY OF A LAMINATED RUBBER-METAL SPRING A PRELIMINARY STUDY

This paper discusses the isolation performance of a laminated rubber-metal spring. A multi-degree-of-freedom-system model using mass-damper-spring components is developed to calculate its transmissibility due to only axial vibration in the spring. The results show the embedded layers of metal plate can improve the transmissibility at high frequency.

Railway Dynamics Analysis Using Lego Mindstorms

In recent years, the high speed railway vehicle dynamics performances have been studied and investigated in order to determine the ride comfort of the passengers. Most of the time, these researches were involving expensive and high end technology of data logging system to record and analyze the data. In this research, a low cost data logging system (Lego Mindstorms) is used to gather the data from accelerometer and gyro during experimentation. The study about the behaviour of railway vehicle in term of roll and vibrations at three perpendicular axes during running at the curve track is performed. Actual field run of railway vehicle data collection is performed on the available high speed railway vehicle operating from Kuala Lumpur International Airport (KLIA) to the Kuala Lumpur (KL) Sentral. The route selected consists of several curves which are important to study the dynamics performance of the vehicle. The results from experiment establishes the dynamics performances of the railway vehicle in term of passengers ride comfort. With the availability of the data logging system and sensors, the railway vehicle dynamics performance can be analyzed and monitored for future improvement of railway vehicle service and operation.

Analysis of Axial Vibration in the Laminated Rubber-Metal Spring

The laminated rubber-metal spring is well known in application as the vibration isolator for earthquake protection. The spring is therefore designed to be able to sustain the vibration waves from horizontal direction. This paper discusses the possibility of the laminated spring to be employed for other applications where the excitation mainly comes from axial direction, such as to isolate vibration transmission from heavy engine. The model is first developed for a simple finite rod to simulate the effect of internal resonances at high frequency when the wavelength is much smaller than the length of the rod. The effect of metal plates inserted in the rubber is then modelled using the lumped parameter system. The results are presented in terms of the vibration transmissibility.

Position tracking of automatic rack and pinion steering linkage system through hardware in the loop testing

Vehicle handling behavior is much influenced by the performance of steering system and its mechanism. Steering linkage play a very important role in maneuvering of a vehicle. In this paper, a set of kinematic relations of rack and pinion steering linkage system are modeled in MATLAB Simulink environment based on kinematic model equations is presented to study the relationship between steering wheel and tire angle. A Hardware-in-the-loop Simulations (HILS) test rig with actual rack and pinion mechanism has been set up using real time software environment from MathWorks namely xPC Target, LVDT and encoder sensors installed for data measurement at various steering angle. Results from simulation model demonstrate a linear pattern occurred from maximum lock-to-lock steering wheel angle and it is closely follow the sine input trend through HILS experiment with acceptable error.

Analysis Of Parameters Assessment On Laminated Rubber-Metal Spring For Structural Vibration

This paper presents the analysis of parameter assessment on laminated rubber-metal spring (LR-MS) for vibrating structure. Three parameters were selected for the assessment which are mass, Youngs modulus and radius. Natural rubber materials has been used to develop the LR-MS model. Three analyses were later conducted based on the selected parameters to the LR-MS performance which are natural frequency, location of the internal resonance frequency and transmissibility of internal resonance. Results of the analysis performed were plotted in frequency domain function graph. Transmissibility of laminated rubber-metal spring (LR-MS) is changed by changing the value of the parameter. This occurrence was referred to the theory from open literature then final conclusion has been make which are these parameters have a potential to give an effects and trends for LR-MS transmissibility.

Dynamic performances analysis of a real vehicle driving

Vehicle dynamic is the effects of movement of a vehicle generated from the acceleration, braking, ride and handling activities. The dynamic behaviours are determined by the forces from tire, gravity and aerodynamic which acting on the vehicle. This paper emphasizes the analysis of vehicle dynamic performance of a real vehicle. Real driving experiment on the vehicle is conducted to determine the effect of vehicle based on roll, pitch, and yaw, longitudinal, lateral and vertical acceleration. The experiment is done using the accelerometer to record the reading of the vehicle dynamic performance when the vehicle is driven on the road. The experiment starts with weighing a car model to get the center of gravity (COG) to place the accelerometer sensor for data acquisition (DAQ). The COG of the vehicle is determined by using the weight of the vehicle. A rural route is set to launch the experiment and the road conditions are determined for the test. The dynamic performance of the vehicle are depends on the road conditions and driving maneuver. The stability of a vehicle can be controlled by the dynamic performance analysis.

Design and Development of Low Cost All Terrain Vehicle (ATV)

Two units of all terrain vehicles (ATV) have been designed and developed by 3rd year automotive students of Faculty of Mechanical Engineering (FME), Universiti Teknikal Malaysia Melaka (UTeM). The purposes of this project are to design and develop low cost ATVs. The students have to organize themselves to design and build the ATVs within budget constraint. This project emphasizes on the practical and engineering applications of the subjects Vehicle Dynamics and Automotive Technology which are taken by the students within the same semester (Semester II, Session 2012/2013). The students have all the freedom in deciding the specifications of the ATVs. A 110 cc 4 strokes motorcycle engine is used for the powertrain. Design and analysis of the components are performed using commercial computer aided design (CAD) software. Basic fabrication processes such as cutting, fitting and welding are carried out by the students. The ATVs are evaluated based on functionality and design. The low cost conceptual ATVs have been successfully designed, developed and tested. With further development and research, the ATVs are subjected for improvement. The sustainability of the design and development of the ATVs depends on the material selection, design criteria and components availability.

Energy Harvesting and Regeneration from the Vibration of Suspension System

Two conceptual designs of energy regenerative suspension have been developed using commercial computer aided design (CAD) software. The designs are based on the available conventional suspension. They consist of basic magnet and coil for electrical energy regeneration and additional components for magnet support and coil winding circular holder. The selection of the design is based on weighted matrix which consists of reliability, cost, time consumption and weight. The score of the matrix is formulated based on relative weighted factor among the selections. All designs are fabricated using selected and available materials. The actual cost, time consumption and weight of the suspensions are compared with the theoretical weighted scores. Standard processes of cuttings, fittings and welding are performed in fabrication. Suitable magnet design is attached on the suspensions. The other moving part of the suspensions is attached by coil and coil holder. The suspensions are tested with various strokes and frequencies for feasibility studies and energy regeneration capability using suspension test rig. The evaluation of the suspensions is performed based on actual experimental results of voltage and power regenerated.

Modeling of Mullins Effect on Laminated Rubber-Metal Spring

This paper presents the Mullins effect on the laminated rubber-metal spring analytically modeled using lumped parameter system. The general form of the equation is developed to represent the multi-degree-of-freedom system for layer of embedded metal plates. The Mullins effect can be observed when a compression load is applied to the spring. It is shown that by increasing the embedded metal plate, the Mullins effect inside the rubber is reduced due to the improved stiffness in vertical direction.