Monika Gwoździk

Characteristic of Crystallite Sizes and Lattice Deformations Changes in the Oxide Layer Formed on Steel Operated for a Long Time at an Elevated Temperature

The paper presents results of studies on the phase composition, crystallite sizes and lattice deformations of oxide layers formed during a long-term operation on X10CrMoVNb9-1 steel. Test specimens were taken from a live steam pipeline operated at 535°C for 70,000 hours. X-ray studies were carried out on the tube outside surface (on the flue gas side), then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer. X-ray phase analysis was performed using a SEIFFERT 3003 T/T X-ray diffractometer, with a cobalt tube of λCo = 0.17902nm wavelength. crystallographic database were used for the phase identification.

Analysis of Crystallite Size Changes in an Oxide Layer Formed on Steel during Long-Term Operation at an Elevated Temperature

The paper presents results of studies on the crystallite sizes of oxide layer formed during a long-term operation on steel operated for a long time at an elevated temperature. This value was determined by a method based on analysis of the diffraction line profile, according to a Scherrer formula. X-ray studies were carried out on the inner surface of a tube (in a flowing medium environment), then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer. X-ray phase analysis was performed using a SEIFFERT 3003 T/T X-ray diffractometer, with a cobalt tube of λCo = 0.17902 nm wavelength. XRD measurements were performed in the 15÷120° range of angles with an angular step of 0.1° and the exposure time of 4 s. To interpret the results (to determine the 2θ position and the total intensity INet) the diffractograms were described by a Pseudo Voight curve using the Analyze software. A computer software and the PDF4+2009, DHN PDS crystallographic database were used for the phase identification.

Studies on the Adhesion of Oxide Layer Formed on Steel Long-Term Operated at an Elevated Temperature

The paper contains results of studies into the formation of oxide layers on steel long-term operated at an elevated temperature. The material studied comprised specimens of steel taken from an steam pipeline and on the flue gas side. The oxide layer adhesion tests were carried out on an automated Revetest XPress Plus instrument using a diamond Rockwell indenter. The adhesion of oxide layers, friction force, friction coefficient, scratching depth were determined as well as the force at which the layer was delaminated. It has been found that the oxide layer formed under the influence of applied pressure is more degradation in the areas where are a pores and cracks.

Texturing of Magnetite Forming during Long-Term Operation of a Pipeline of 10CrMo9-10 Steel

The paper presents results of X-ray measurements of the texture of a magnetite (Fe3O4) layer formed on 10CrMo9-10 steel during 100,000 hours operation at the temperature of 575°C (in a flowing medium environment). The formed oxide layer was ≈140µm thick. Measurements of texturing were performed on the oxide surface and also at the depth of ≈50µm from the surface (1st polishing) and ≈100µm (2nd polishing). X-ray studies were carried out using the radiation of a cobalt anode tube, λCo=0.17902nm, for (311) and (400) Fe3O4 reflections, using a radiation beam collimated to φ=2mm. The study was aimed at determination of correlation between the texturing and the structure on the magnetite layer cross-section. A clear texturing of {111} and {111} type for the magnetite in the initial state and after the second polishing was found. Instead, after the first polishing there was a substantial texturing of {034} and {015} type. A different nature of the texture may result from a diversified morphology of magnetite at various depths (caused inter alia by a differentiated temperature on the tube wall cross-section during the material operation), which is related among other things to the crystallites size. The magnetite structure and texture changes can affect the magnetite porosity and cleavage.

Characterization of the surface topography and nano-hardness of Cu/Ni multilayer structures

This article describes the results of a study of Cu/Ni multilayer coatings applied on a monocrystalline Si(100) silicon substrate by the deposition magnetron sputtering technique. Composed of 100 bilayers each, the multilayers were differentiated by the Ni sublayer thickness (1.2 to 3 nm), while maintaining the constant Cu sublayer thickness (2 nm). The multilayer coatings were characterized by assessing their surface topography using atomic force microscopy and their mechanical properties with nano-hardness measurements by the Berkovich method. The tests showed that the hardness of multilayers was substantially influenced by the thickness ratio of Cu and Ni sublayers and by surface roughness. The highest hardness and, at the same time, the lowest roughness was exhibited by a multilayer structure with a Cu-to-Ni sublayer thickness ratio of 2:1.5.

Evaluation of High-Temperature Corrosion on 16Mo3 Steel Long-Term Operated at an Elevated Temperature

The paper contains results of studies on the formation of oxide layers on steel long-term operated at an elevated temperature. The oxide layer was studied on a surface and a cross-section at the inner surface of the tube wall. Thorough examinations of the oxide layer carried out on the inside surface of tube wall comprised:microscopic examinations of the oxide layer were performed using an Olympus GX41 optical microscope,thickness measurements of formed oxide layers,chemical composition analysis of deposits/oxides using a Joel JSM-6610LV scanning electron microscope (SEM) working with an Oxford EDS electron microprobe X-ray analyser,X-ray (XRD) measurements; the layer was subject to measurements using a Seifert 3003T/T X-ray diffractometer and the radiation originating from a tube with a cobalt anode (λCo=0.17902 nm). X-ray studies were performed, comprising measurements in a symmetric Bragg-Brentano geometry (XRD). XRD measurements were performed in the 15÷120° range of angles with an angular step of 0.1° and the exposure time of 4 s. To interpret the results the diffractograms were described by a Pseudo Voight curve using the Analyze software. DHN PDS and PDF4+2009 computer software and crystallographic database were used for the phase identification.

Corrosion Resistance of Sinters CNT-Cu/Cu

Copper and its alloys are used in many industrial and marine applications due to their good heat transfer and electrical properties. Copper is, however, susceptible to many forms of corrosion, including localized corrosion, such as crevice corrosion. The paper presents the preliminary results of studies on obtaining copper-based composite materials strengthened with carbon nanotubes modified with copper nanoparticles. The nanotubes modification was carried out by chemically attaching copper nanopaticles originating from copper acetate. Electrolytically obtained copper powders were used as the matrix. The materials were consolidated by one-sides pressing followed by sintering. One of the important property of these materials is its resistance to corrosion. Potentiokinetic investigations in a 3.5% NaCl solution were performed on specimens of different CNTs content. Determined what influence on the corrosive changes has the addition of nanotubes to copper.