Moniruddoza Ashir

Electro-bending characterization of adaptive 3D fiber reinforced plastics based on shape memory alloys

The industrial importance of fiber reinforced plastics (FRPs) is growing steadily in recent years, which are mostly used in different niche products, has been growing steadily in recent years. The integration of sensors and actuators in FRP is potentially valuable for creating innovative applications and therefore the market acceptance of adaptive FRP is increasing. In particular, in the field of highly stressed FRP, structural integrated systems for continuous component parts monitoring play an important role. This presented work focuses on the electro-mechanical characterization of adaptive three-dimensional (3D)FRP with integrated textile-based actuators. Here, the friction spun hybrid yarn, consisting of shape memory alloy (SMA) in wire form as core, serves as an actuator. Because of the shape memory effect, the SMA-hybrid yarn returns to its original shape upon heating that also causes the deformation of adaptive 3D FRP. In order to investigate the influences of the deformation behavior of the adaptive 3D FRP, investigations in this research are varied according to the structural parameters such as radius of curvature of the adaptive 3D FRP, fabric types and number of layers of the fabric in the composite. Results show that reproducible deformations can be realized with adaptive 3D FRP and that structural parameters have a significant impact on the deformation capability.

Development of adaptive pleated woven fabrics with shape memory alloys

The growing demand for fiber-reinforced plastics for different high-tech lightweight applications requires their consistent and continuous development with a high functional density. The integration of actuator-like materials for developing adaptive reinforced fabrics can increase the market value of fiber-reinforced plastics. This paper reports on the development of adaptive pleated woven fabrics based on shape memory alloys using weaving technology. For the development of these fabrics, a systematic weave pattern was generated. Adaptive pleated woven fabrics were manufactured on a rapier weaving machine with a jacquard unit. By varying the pleat thickness, pleat width and the spacing between two pleats, eight types of adaptive pleated woven fabrics were developed, and their weaving-technical implementation for the subsequent infusion was evaluated. The flexural modulus of infused adaptive pleated woven fabrics was characterized by bending. Experimental results showed that the spacing between two pleats predominantly influences the flexural modulus of impregnated adaptive pleated woven fabrics.

Development of shape memory alloy hybrid yarns for adaptive fiber-reinforced plastics

The application of shape memory alloys (SMAs) for the development of adaptive fiber-reinforced plastics has been expanding steadily in recent years. In order to prevent matrix damage and optimize the actuating potential of SMAs during the process of thermally induced activation, a barrier layer between SMAs and the matrix of fiber-reinforced plastics is required. This article approaches the textile technological development of SMA hybrid yarns as a core–sheath structure using friction spinning technology, whereby the SMA serves as the core. Four types of hybrid yarns are produced by varying the number of process stages from one to three, as well as the core and sheath materials. The decoupling of the SMA from fiber-reinforced plastics is crucial for optimizing the actuating potential of SMA, thus it is tested by means of the pull-out test. Although the material loss coefficient increases by raising the number of process stages, the three-stage processing of SMA hybrid yarn with an additional glass roving is found to be the most suitable variation for decoupling SMA from the matrix of fiber-reinforced plastics.

Development and mechanical properties of adaptive fiber-reinforced plastics:

Textile-based lightweight structures offer various possibilities for the design of tailored structures by the selective choice of materials and their processing into textile semi-finished products and fiber-reinforced plastics. Lightweight structures with a high mechanical load capacity are feasible by developing fiber-reinforced plastics with adaptive properties that are able to adapt their characteristics, e.g. geometry or stiffness, to external influences. Thus, the application potential of fiber-reinforced plastics can be further expanded. In this paper, we present novel adaptive fiber-reinforced plastics based on textile semi-finished products with integrated shape memory alloys and their mechanical characterization. The shape memory alloy is textile technically integrated and converted into friction spun hybrid yarn. Next, the produced hybrid yarn is integrated with plain, twill and satin woven reinforcement fabric in the weft direction during the shedding operation in weaving. Adaptive fiber-reinforced plastics are developed by infusing textile semi-finished products. Subsequently, the mechanical characterization of the adaptive fiber-reinforced plastics is carried out. Results show that, by integrating shape memory alloys into adaptive reinforced fabrics, the mechanical performance of fiber-reinforced plastics can be tailored.

Effect of the Position of Defined Local Defect on the Mechanical Performance of Carbon-Fiber-Reinforced Plastics

Abstract Considering their energy and resource efficiency, fiber-reinforced plastics (FRPs) have been displacing metals and metal alloys for lightweight constructions. During the semiautomated manufacturing process of FRPs, and in particular during the laying of reinforced fabric layers, foreign bodies are enclosed within them, which in turn reduce the mechanical performance of FRPs. The research project presented in this article investigated if the loss in mechanical properties, such as tensile, flexural, and impact strengths, depends on the position of defined local defects, polytetrafluorethylene (PTFE) in this case, in the thickness direction of FRPs. In order to achieve this aim, PTFE was placed in different layers of reinforcing fabric before infusion. Subsequently, the mechanical performance of the fabricated FRPs was tested and evaluated. On the basis of the experiment, it can be concluded that the loss in mechanical properties was maximal if PTFE was laid in the middle position of FRPs in the thickness direction.

Development of Woven Spacer Fabrics Based on Steel Wires and Carbon Rovings

Woven spacer fabrics are used as reinforcing materials for fiber-reinforced plastics. These fabrics consist of mostly pliable textile fibers, which still require defined rigidity for different crash applications. In this regard, multi-material woven spacer fabrics present a promising approach. This paper presents the development of multi-material woven spacer fabrics using steel wire and carbon rovings. For the development of such woven spacer fabrics, a systematic structure realization based on the weave pattern was performed. Selected structures were produced on a modified weaving machine.