Motohiko Kimura

Process and application of shock compression by nanosecond pulses of frequency-doubled Nd:YAG laser

The authors have developed a new process of laser-induced shock compression to introduce a residual compressive stress on material surface, which is effective for prevention of stress corrosion cracking (SCC) and enhancement of fatigue strength of metal materials. The process developed is unique and beneficial. It requires no pre-conditioning for the surface, whereas the conventional process requires that the so-called sacrificial layer is made to protect the surface from damage. The new process can be freely applied to water- immersed components, since it uses water-penetrable green light of a frequency-doubled Nd:YAG laser. The process developed has the potential to open up new high-power laser applications in manufacturing and maintenance technologies. The laser-induced shock compression process (LSP) can be used to improve a residual stress field from tensile to compressive. In order to understand the physics and optimize the process, the propagation of a shock wave generated by the impulse of laser irradiation and the dynamic response of the material were analyzed by time-dependent elasto-plastic calculations with a finite element program using laser-induced plasma pressure as an external load. The analysis shows that a permanent strain and a residual compressive stress remain after the passage of the shock wave with amplitude exceeding the yield strength of the material. A practical system materializing the LSP was designed, manufactured, and tested to confirm the applicability to core components of light water reactors (LWRs). The system accesses the target component and remotely irradiates laser pulses to the heat affected zone (HAZ) along weld lines. Various functional tests were conducted using a full-scale mockup facility, in which remote maintenance work in a reactor vessel could be simulated. The results showed that the system remotely accessed the target weld lines and successfully introduced a residual compressive stress. After sufficient training for operational personnel, the system was applied to the core shroud of an existing nuclear power plant.

Intelligent manipulator system with nonsymmetric and redundant master‐slave

Some work is so complicated and unsteady that it is not possible to use automatic robots, such as FA robots. In such a case, a teleoperated manipulation system is applied. In this research, the authors aim at a reduction in the operators physical and mental burdens. An artificially intelligent manipulator system has been developed with nonsymmetric and redundant master-slave. This system has five features: (1) a polar coordinates master arm; (2) a highly operational articulated slave arm with 7 degrees of freedom; (3) a nonsymmetric configuration and different degrees of freedom master-slave control; (4) an expert system; and (5) a new master-slave control motion, which makes the operators task easier with automatic force/position control. The system was experimentally produced and its performance tested and evaluated. A qualitative evaluation was carried out by conducting a comparative test on the conventional master-slave control and the new master-slave control. It was found to be effective in reducing operating time, as well as work-induced fatigue.

Underwater Remote Handling Equipment for Reactor Internals Maintenance

More than fifty nuclear reactors generate about thirty-five percent of electricity in Japan. The need to operate these reactors safely and in a stable manner constitutes a very important issue. On the other hand, aged reactors are increasing and they are not necessarily designed and constructed using the latest technology. Stress Corrosion Cracking (SCC) on reactor internal components has become a major concern regarding aged reactors in recent years. Usually maintenance work such as inspection, repair, and preventive maintenance for core components is done by using underwater remote handling and robotic technology. It becomes very important to develop not only new efficient technology for inspection, repair, and preventive maintenance for all suspect components and but also the associated application technology for execution in a reactor. We have been developing several kind of remote handling equipment for underwater maintenance work. This paper describes some results obtained in the area of underwater remote handling that can contribute to the progress of plant reliability.© 2002 ASME

Laser-Based Maintenance and Repair Technologies for Reactor Components

Stress corrosion cracking (SCC) is the major factor to reduce the reliability of aged reactor components. Toshiba has developed various laser-based maintenance and repair technologies and applied them to existing nuclear power plants. Laser-based technology is considered to be the best tool for remote processing in nuclear power plants, and particularly so for the maintenance and repair of reactor core components. Accessibility could be drastically improved by a simple handling system owing to the absence of reactive force against laser irradiation and the flexible optical fiber. For the preventive maintenance, laser peening (LP) technology was developed and applied to reactor components in operating BWR plants. LP is a novel process to improve residual stress from tensile to compressive on material surface layer by irradiating focused high-power laser pulses in water. We have developed a fiber-delivered LP system as a preventive maintenance measure against SCC. Laser ultrasonic testing (LUT) has a great potential to be applied to the remote inspection of reactor components. Laser-induced surface acoustic wave (SAW) inspection system was developed using a compact probe with a multi-mode optical fiber and an interferometer. The developed system successfully detected a micro slit of 0.5mm depth on weld metal and heat-affected zone (HAZ). An artificial SCC was also detected by the system. We are developing a new LP system combined with LUT to treat the inner surface of bottom-mounted instruments (BMI) of PWR plants. Underwater laser seal welding (LSW) technology was also developed to apply surface crack. LSW is expected to isolate the crack tip from corrosive water environment and to stop the propagation of the crack. Rapid heating and cooling of the process minimize the heat effect, which extends the applicability to neutron-irradiated material. This paper describes recent advances in the development and application of such laser-based technologies.© 2004 ASME