Namita Maiti

Design and development of indirectly heated solid cathode for strip type electron gun.

Design analysis of a high power indirectly heated solid cathode (for a 200 kW, 45 kV, and 270 degrees bent strip type electron gun) has been presented. The design approach consists of simulation followed by extensive experimentation with different cathode configurations. The preferred cathode is of trapezoidal section (8 x 4 x 2 mm(3)) with an emitting area of 110 x 4 mm(2) made up of tantalum operating at about 2500 K. The solid cathode at the operating temperature of 2500 K generated a well defined electron beam. Electromagnetic and thermomechanical simulation is used to optimize the shape of the beam. Thermal modeling has also been used to analyze the temperature and stress distribution on the electrodes. The simulation results are validated by experimental measurement.

A new design of indirectly heated cathode based strip type electron gun

A new design of indirectly heated solid cathode based electron gun (200 kW, 45 kV, 270° bent strip type electron gun) has been presented. The design issue addressed is the uniformity of temperature on the solid cathode using (a) a multi-segmented filament with variable height as the primary heat source and (b) trapezoidal shaped single long filament as the primary heat source. The proposed design in this paper is based on computer simulation and validated by extensive experimentations. The design emphasis is on maintaining uniform temperature on the solid cathode. The designed multi-segment filament and the single long filament provide a temperature uniformity on the solid cathode of about 250 K and 110 K, respectively. The better temperature uniformity inspite of the thermal expansion, in case of a single long filament tightly clamped at two ends, has been possible due to shaping of the single filament with a number of constituent sections such that the thermal expansion of different sections forming the actual filament takes care of not only the mechanical stability but also does not affect the emitting surface of the filament. Experiments show that the modified design achieves a one to one correspondence of the solid cathode length and the electron beam length emitted from the solid cathode.

Note: Design of transverse electron gun for electron beam based reactive evaporation system

In this paper design of a 10 kV, 10 kW transverse electron gun, suitable for reactive evaporation, supported by simulation and modeling, is presented. Simulation of the electron beam trajectory helps in locating the emergence aperture after 90° bend and also in designing the crucible on which the beam is finally incident after 270° bend. The dimension of emergence aperture plays a vital role in designing the differential pumping system between the gun chamber and the substrate chamber. Experimental validation is done for beam trajectory by piercing a stainless steel plate at 90° position which is kept above the crucible.

Note: Design and development of improved indirectly heated cathode based strip electron gun

An improved design of indirectly heated solid cathode based electron gun (200 kW, 45 kV, 270° bent strip type electron gun) has been presented. The solid cathode is made of thoriated tungsten, which acts as an improved source of electron at lower temperature. So, high power operation is possible without affecting structural integrity of the electron gun. The design issues are addressed based on the uniformity of temperature on the solid cathode and the single long filament based design. The design approach consists of simulation followed by extensive experimentation. In the design, the effort has been put to tailor the non-uniformity of the heat flux from the filament to the solid cathode to obtain better uniformity of temperature on the solid cathode. Trial beam experiments have been carried out and it is seen that the modified design achieves one to one correspondence of the solid cathode length and the electron beam length.

High voltage breakdown studies in electron gun and its damage control

Vacuum breakdown is a very common problem during the operation of any electron gun. Arcing occurs due to high voltage break down of cathode - anode gap. This not only spoils the job, it also causes lot of damage to the electronic component of the system and damage to the emitter. In this work, a detailed study of the cause of the high voltage breakdown in the gun in the electron beam evaporation system, analysis of the electrical parameters of arc discharge inside the electron gun due to high voltage break down and suitable solution to the arc discharge problem has been presented. Power supplies need to be protected against surges arising out of high voltage breakdown. Ferrite beads have been used to suppress the high frequency content of the breakdown signal. High frequency content of the signal in the MHz range can be attenuated to lower range of KHz by use of ferrite bead thereby protecting against high frequency surges. On the other hand during breakdown there is a sudden increase in the current which needs to be limited without interruption in the process. Possible use of superconductor as fault current limiter has been analyzed in this work.

Design of indirectly heated thoriated tungsten cathode based strip electron gun

Design of indirectly heated solid cathode based electron gun (200 kW, 45 kV, 270 degree bent strip type electron gun) has been presented. The solid cathode is made of thoriated tungsten The solid cathode design has been suitably done to achieve required electron beam cross section. The design approach consists of simulation followed by extensive experimentation. In the design, the effort has been put to reduce the non-uniformity of the heat flux from the filament to the solid cathode to obtain better uniformity of temperature on the solid cathode. Trial beam experiments shows that the modified design achieves one to one correspondence of the solid cathode length and the electron beam length.