Nan Fu

Production of monodisperse epigallocatechin gallate (EGCG) microparticles by spray drying for high antioxidant activity retention.

Epigallocatechin gallate (EGCG) originated from green tea is well-known for its pharmaceutical potential and antiproliferating effect on carcinoma cells. For drug delivery, EGCG in a micro-/nanoparticle form is desirable for their optimized chemopreventive effect. In this study, first time reports that EGCG microparticles produced by low temperature spray drying can maintain high antioxidant activity. A monodisperse droplet generation system was used to realize the production of EGCG microparticles. EGCG microparticles were obtained with narrow size distribution and diameter of 30.24 ± 1.88 μM and 43.39 ± 0.69 μM for pure EGCG and lactose-added EGCG, respectively. The EC50 value (the amount of EGCG necessary to scavenge 50% of free radical in the medium) of spray dried pure EGCG particles obtained from different temperature is in the range of 3.029-3.075 μM compared to untreated EGCG with EC50 value of 3.028 μM. Varying the drying temperatures from 70°C and 130°C showed little detrimental effect on EGCG antioxidant activity. NMR spectrum demonstrated the EGCG did not undergo chemical structural change after spray drying. The major protective mechanism was considered to be: (1) the use of low temperature and (2) the heat loss from water evaporation that kept the particle temperature at low level. With further drier optimization, this monodisperse spray drying technique can be used as an efficient and economic approach to produce EGCG micro-/nanoparticles.

Single Droplet Drying Technique to Study Drying Kinetics Measurement and Particle Functionality: A Review

Advances in the study of the rate processes in spray drying have helped improve product quality. Single droplet drying (SDD) is an established method for monitoring the drying kinetics and morphological changes of an isolated droplet under a controlled drying environment, mimicking the droplet convective drying process in spray drying. To enhance particle quality requires understanding of both the particle formation process and knowledge of how different particle properties are affected by the drying conditions used. The latest development in the SDD technique enables evaluation of these aspects by incorporating a dissolution test in the drying experiment. The experiment is realized by attaching a solvent droplet to a dried/semi-dried single particle in situ and then video-recording the resultant morphological changes. Some of the particle (e.g., crystallinity) properties obtained under different drying conditions can be modelled using the measured droplet drying kinetics. This paper reviews the applications of SDD experiments in measuring the drying kinetics and monitoring the droplet morphological changes during drying. Some examples of extending the glass filament SDD technique to examine particle functionalities are discussed. SDD experiments are shown to be a powerful tool for particle engineering due to its ability to study both the external convective transport process of a single droplet and to understand the different particle functionalities of the resultant single dried particle.

Colloidal transport phenomena of milk components during convective droplet drying

Material segregation has been reported for industrial spray-dried milk powders, which indicates potential material migration during drying process. The relevant colloidal transport phenomenon and the underlying mechanism are still under debate. This study extended the glass-filament single droplet drying technique to observe not only the drying behaviour but also the dissolution behaviour of the correspondingly dried single particle. At progressively longer drying stage, a solvent droplet (water or ethanol) was attached to the semi-dried milk particle and the interaction between the solvent and the particle was video-recorded. Based on the different dissolution and wetting behaviours observed, material migration during milk drying was studied. Fresh skim milk and fresh whole milk were investigated using water and ethanol as solvents. Fat started to accumulate on the surface as soon as drying was started. At the initial stage of drying, the fat layer remained thin and the solubility of the semi-dried milk particle was much affected by lactose and protein present underneath the fat layer. Fat kept accumulating at the surface as drying progressed and the accumulation was completed by the middle stage of drying. The results from drying of model milk materials (pure sodium caseinate solution and lactose/sodium caseinate mixed solution) supported the colloidal transport phenomena observed for the milk drying. When mixed with lactose, sodium caseinate did not form an apparent solvent-resistant protein shell during drying. The extended technique of glass-filament single droplet approach provides a powerful tool in examining the solubility of individual particle after drying.

Thermal Aggregation of Calcium-Fortified Skim Milk Enhances Probiotic Protection during Convective Droplet Drying.

Probiotic bacteria have been reported to confer benefits on hosts when delivered in an adequate dose. Spray-drying is expected to produce dried and microencapsulated probiotic products due to its low production cost and high energy efficiency. The bottleneck in probiotic application addresses the thermal and dehydration-related inactivation of bacteria during process. A protective drying matrix was designed by modifying skim milk with the principle of calcium-induced protein thermal aggregation. The well-defined single-droplet drying technique was used to monitor the droplet-particle conversion and the protective effect of this modified Ca-aggregated milk on Lactobacillus rhamnosus GG. The Ca-aggregated milk exhibited a higher drying efficiency and superior protection on L. rhamnosus GG during thermal convective drying. The mechanism was explained by the aggregation in milk, causing the lower binding of water in the serum phase and, conversely, local concentrated milk aggregates involved in bacteria entrapment in the course of drying. This work may open new avenues for the development of probiotic products with high bacterial viability and calcium enrichment.

Evaporation of Pure Droplets in the Convective Regime Under High Mass Flux

An analytical expression analogous to the D2 law was introduced, based on a mass transfer consideration, to describe the evaporation of pure droplets in the convective regime based on the Ranz-Marshall-type correlation for the Sh number. Comparison was made to single droplet drying experiments of pure water. It was found that the effect of mass transfer coefficient depression is significant under the high mass flux condition from the droplet. An expression was obtained to approximate the total time required for complete evaporation of a pure droplet. This expression can be used as a quick computation tool for more fundamental studies on droplet evaporation under controlled ambient conditions.