Natalia Levit

High surface area polymer coatings for SAW-based chemical sensor applications

Abstract High surface-to-volume ratio coatings consisting of nano-scale polymer particles were applied to surface acoustic wave (SAW) transducers. The resulting sensors were tested upon exposure to analyte vapors and were compared with sensors developed from bulk films of the same polymers. The relative importance of surface adsorption and bulk absorption was investigated and it is shown that high surface area coatings can be used to improve the sensitivity and response time particularly in the case of polymers exhibiting low vapor permeability. Furthermore, because the mean particle diameter is small compared to the spacing of the SAW interdigital electrodes, nano-scale particulate coatings appear acoustically uniform and are therefore, compatible with SAW technology. The high surface-to-volume ratio coatings were deposited using a spray-on technique known as rapid expansion of supercritical solutions (RESS) and both glassy and viscoelastic polymers were studied.

Molecular imprinting using monomers with solid-state polymerization

Molecular imprinting of two diolefinic compounds with solid-state photopolymerization, 2,5-distyrylpyrazine (DSP) and diethyl p-phenylenediacrylate (EPA), was demonstrated. Solid nanoscale particles of the monomer were produced and deposited onto the surface of a surface acoustic wave (SAW) transducer using the technique known as rapid expansion of supercritical solutions (RESS). The particles were polymerized by UV light in the presence of an alkane template vapor. Both imprinted and non-imprinted devices were tested upon exposure to a variety of alkane vapors in the gas phase. The results demonstrate an enhanced sensitivity to vapors at or below the size of the template. A size exclusion mechanism of recognition is proposed.

Photosensitive 2,5-distyrylpyrazine particles produced from rapid expansion of supercritical solutions

Solvent-free, photoreactive particles of 2,5-distyrylpyrazine (DSP) monomer were developed by rapid precipitation from an expanding supercritical chlorodifluoromethane solution. DSP polymer particles were produced by solid-state photopolymerization. DSP particles below a critical diameter of about 0.5 μm were found to be mechanically stable and did not fragment upon photopolymerization. The rate of DSP photopolymerization was shown to be size-sensitive. Nano-scale particles demonstrated superior photoreactivity in the solid state in comparison to micro-scale crystals. UV spectra of DSP at different degrees of conversion were investigated and the extinction coefficients were calculated for the DSP monomer and polymer in sulfuric acid.

Influence of polymer coating morphology on microsensor response

Nanoscale polymeric coatings are used in a variety of sensor systems. The influence of polymer coating morphology on sensor response was investigated and it was determined that coating morphology plays a particularly important role in transducers based on optical or acoustic resonance such as surface acoustic wave (SAW) or surface plasmon resonance (SPR) devices. Nanoscale polymeric coatings were deposited onto a number of miniature devices using a solvent-free deposition technique known as Rapid Expansion of Supercritical Solutions (RESS). In RESS, the supercritical solvent goes into the vapor phase upon fast depressurization and separates from the polymer. Therefore, dry polymer particles are deposited from the gas phase. The average diameter of RESS precipitates is about two orders of magnitude smaller than the minimum droplet size achievable by the air-brush method. For rubbery polymers, such as PIB and PDMS, the nanoscale solute droplets produced by RESS agglomerate on the surface forming a highly-uniform continuous nanoscale film. For glassy and crstalline polymers, the RESS droplets produce uniform particulate coatings exhibiting high surface-to-volume ratio. The coating morphology can be changed by controlling the RESS processing conditions.

Chemical microsensors based on polymer fiber composites

There is an urgent need for new chemical sensors for defense and security applications. In particular, sensors are required that can provide higher sensitivity and faster response in the field than existing baseline technologies. We have been developing a new solid-state chemical sensor technology based on microscale polymer composite fiber arrays. The fibers consist of an insulating polymer doped with conducting particles and are electrospun directly onto the surface of an interdigitated microelectrode. The concentration of the conducting particles within the fiber is controlled and is near the percolation threshold. Thus, the electrical resistance of the polymer fiber composite is very sensitive to volumetric changes produced in the polymer by vapor absorption. Preliminary results are presented on the fabrication and testing of the new microsensor. The objective is to take advantage of the very high surface to volume ratio, low thermal mass and linear geometry of the composite fibers to produce sensors exhibiting an extremely high vapor sensitivity and rapid response. The simplicity and low cost of a resistance-based chemical microsensor makes this sensing approach an attractive alternative to devices requiring RF electronics or time-of-flight analysis. Potential applications of this technology include battlespace awareness, homeland security, environmental surveillance, medical diagnostics and food process monitoring.