Nathan A. Cooling

Low-temperature processed solar cells with formamidinium tin halide perovskite/fullerene heterojunctions

A new type of lead-free, formamidinium (FA)-based halide perovskites, FASnI2Br, are investigated as light-harvesting materials for low-temperature processed p–i–n heterojunction solar cells with different configurations. The FASnI2Br perovskite, with a band-gap of 1.68 eV, exhibits optimal photovoltaic performance after low-temperature annealing at 75 °C. By using C60 as electron-transport layer, the device yields a hysteresis-less power conversion efficiency of 1.72%. The possible use of an inorganic MoOx film as a new type of independent hole-transport layer for the present tin-based perovskite solar cells is also demonstrated.

Combining Printing, Coating, and Vacuum Deposition on the Roll-to-Roll Scale: A Hybrid Organic Photovoltaics Fabrication

The potential for organic electronic technologies to produce low-cost energy at large scales is often cited as the most attractive feature of these materials. Such aspirations depend on the ability of materials to be printed from solution at high speeds across large areas using roll-to-roll (R2R) processing. However, progressing the technology from the laboratory environment into the industrial manufacturing arena is highly challenging. Closing the gap between exciting laboratory scale insights and the industrial scale potential requires a new focus on upscaling existing technology. Some recent progress in this area is discussed, concentrating on the need to pursue research across several different scales simultaneously in order to most effectively optimize large-scale fabrication efforts. These discussions are placed in the context of a design philosophy that combines printing, coating, and vacuum-based procedures. The challenges associated with selecting, and subsequently synthesizing, the optimal materials for device construction at large scales are considered. Case histories that highlight the unique challenges encountered during printing, coating, and sputtering at the R2R scale are presented. Developing testing and characterization procedures that can interrogate organic photovoltaic device (OPV) structures in real time is also discussed, and the opportunity for new tools to probe device photophysics is highlighted. The collection of innovative approaches to R2R fabrication challenges discussed here highlights the exciting progress toward efficient OPV modules becoming a commercial reality.

A low-cost mixed fullerene acceptor blend for printed electronics

The synthesis and performance of a cost-effective mixed fullerene at the 100+ g scale with a reaction yield of 85% is demonstrated. The cost to convert a fullerene such as C60 into the mixed acceptor blend is less than

Solution processable interface materials for nanoparticulate organic photovoltaic devices

1 g−1. The photovoltaic performance of the mixed acceptor is demonstrated in both small scale and roll-to-roll printed devices.

Surfactant Free P3HT / PCBM Nanoparticles for Organic Photovoltaics (OPV)

Nanoparticulate zinc oxide can be prepared at low temperatures from solution processable zinc acetylacetonate. The use of this material as a cathode interfacial layer in nanoparticulate organic photovoltaic devices results in comparable performances to those based on reactive calcium layers. Importantly, the enhanced degradation stability and full solution processability make zinc oxide a more desirable material for the fabrication of large area printed devices.

Comparison of inorganic electron transport layers in fully roll-to-roll coated/printed organic photovoltaics in normal geometry

Initial attempts to prepare conducting polymer nanoparticles with ethanol as a solvent are described. Using poly (3‐hexylthiophene) (P3HT)/1‐(methoxycarbonylpropyl)‐1‐phenyl‐[6,6]C61 (PCBM) blends we demonstrate surfactant‐free synthesis and characterization of polymer nanoparticles in ethanol dispersion. The spectral features of the nanoparticles were investigated by UV‐vis spectrophotometry show that P3HT has an absorption maximum at ∼520 nm, while the absorption peak of PCBM lies at ∼330 nm. Corresponding fluorescence spectra of the nanoparticles show an emission peak at 630 nm with a shoulder visible at 720 nm. TEM spectra show that the particle size is in the range 35 to 100 nm. Using the ethanol suspension of these particles, we have fabricated and characterized working OPV (organic photovoltaic) devices. This approach is shown to be an effective way to control active layer morphology in OPV devices.

Optimisation of purification techniques for the preparation of large-volume aqueous solar nanoparticle inks for organic photovoltaics

We investigate the suitability of four different inorganic materials (chromium oxide (CrOX), titanium oxide (TiOX), aluminium doped zinc oxide (AZO) and zinc oxide (ZnO)) as electrode transport layers in fully roll-to-roll (R2R) fabricated P3HT:ICxA organic solar cells. CrOX and TiOX were found to be unsuitable, as the CrOX devices did not exhibit rectifying behaviour while the TiOX devices did not withstand the annealing conditions. Of the last two ETLs, ZnO showed by far the most promise with devices demonstrating an average efficiency of 2.2%, which is the highest reported value for R2R devices in normal geometry, and a significantly extended lifetime compared with AZO devices under ISOS-L-2 conditions.

Printable sensors for explosive detonation

In this study we have optimised the preparation conditions for large-volume nanoparticle inks, based on poly(3-hexylthiophene) (P3HT):indene-C60 multiadducts (ICxA), through two purification processes: centrifugal and crossflow ultrafiltration. The impact of purification is twofold: firstly, removal of excess sodium dodecyl sulfate (SDS) surfactant from the ink and, secondly, concentration of the photoactive components in the ink. The removal of SDS was studied in detail both by a UV–vis spectroscopy-based method and by surface tension measurements of the nanoparticle ink filtrate; revealing that centrifugal ultrafiltration removed SDS at a higher rate than crossflow ultrafiltration even though a similar filter was applied in both cases (10,000 Da M w cut-off). The influence of SDS concentration on the aqueous solar nanoparticle (ASNP) inks was investigated by monitoring the surface morphology/topography of the ASNP films using atomic force microscopy (AFM) and scanning electron microscopy (SEM) and photovoltaic device performance as a function of ultrafiltration (decreasing SDS content). The surface morphology/topography showed, as expected, a decreased number of SDS crystallites on the surface of the ASNP film with increased ultrafiltration steps. The device performance revealed distinct peaks in efficiency with ultrafiltration: centrifuge purified inks reached a maximum efficiency at a dilution factor of 7.8 × 104, while crossflow purified inks did not reach a maximum efficiency until a dilution factor of 6.1 × 109. This difference was ascribed to the different wetting properties of the prepared inks and was further corroborated by surface tension measurements of the ASNP inks which revealed that the peak efficiencies for both methods occurred for similar surface tension values of 48.1 and 48.8 mN m−1. This work demonstrates that addressing the surface tension of large-volume ASNP inks is key to the reproducible fabrication of nanoparticle photovoltaic devices.

Organic thin-film transistor (OTFT)-based sensors

Here, we report the development of an organic thin film transistor (OTFT) based on printable solution processed polymers and employing a quantum tunnelling composite material as a sensor to convert the pressure wave output from detonation transmission tubing (shock tube) into an inherently amplified electronic signal for explosives initiation. The organic electronic detector allows detection of the signal in a low voltage operating range, an essential feature for sites employing live ordinances that is not provided by conventional electronic devices. We show that a 30-fold change in detector response is possible using the presented detector assembly. Degradation of the OTFT response with both time and repeated voltage scans was characterised, and device lifetime is shown to be consistent with the requirements for on-site printing and usage. The integration of a low cost organic electronic detector with inexpensive shock tube transmission fuse presents attractive avenues for the development of cheap and simple assemblies for precisely timed initiation of explosive chains.