Nathan Smith

A full description of a scalable microfabrication process for arrayed electrowetting microprisms

Most electrowetting and liquid crystal optical devices are created by standard planar microfabrication. Arrayed electrowetting microprisms are a newer approach that offers unique performance, but which requires a challenging non-planar microfabrication process. This paper reviews a full description of a scalable fabrication process for an ~1500 element array of ~150 µm size electrowetting microprisms. The description includes creation of high aspect-ratio sidewalls, using a conventional i-line mask aligner to vertically pattern electrodes, conformal hydrophobic dielectric deposition, self-assembled and volume-controlled liquid dosing and module sealing. Also presented is a theoretical model which explores the resolution limits for vertically patterned electrodes. In addition to creating a first-generation fabrication process for arrayed electrowetting microprisms, this work may be further useful to investigators seeking methods of forming 3D arrayed electro-optic, electro-chemical or electro-mechanical devices.

Preparation and analysis of 1-chloronaphthalene for highly refractive electrowetting optics.

High-index oils are critical to the performance of optical electrowetting devices, such as lenses, prisms, and retroreflectors. Herein, the preparation and electrowetting analysis of 1-chloronaphthalene are reported. When 1-chloronaphthalene is mixed with small amounts of an alkane, the following properties can be achieved: refractive index > 1.60, viscosity < 5 cP for rapid switching, operation at <10 V, and +/-45 degrees of electrowetting modulation around the condition for a flat meniscus (90 degrees ).

Electrokinetic pixels with biprimary inks for color displays and color-temperature-tunable smart windows.

We report on the advanced implementation of the biprimary color system in applications where subtractive color is performed inside a single pixel to alter the magnitude and color of reflection (electronic paper displays) or the optical transmission and color temperature (smart windows). A novel device structure can switch between four states: clear, black, either of two complementary colors from RGB and CMY sets, and also mixed states between one of these four states. The device structure utilizes an electrokinetic pixel structure, which combines the spectral performance of in-plane electrophoretic devices with the improved switching speeds of vertical electrophoresis. The electrophoretic dispersions are dual-particle dual-colored and are controlled using two traditional planar electrokinetic electrodes on the front and back substrates, along with a third electrode conveniently located at the perimeter of each unit cell. Demonstrated performance includes contrast ratios reaching ~10∶1, reflectance of ~62%, and transparency of ~75%. For electronic paper displays, these results provide a pathway to double the reflective performance compared to the traditional RGBW color-filter approach. For smart windows, the technology provides not only control of shade (transmission) but also provides complete control over color temperature. Furthermore, this three-electrode device can be roll-to-roll fabricated without need for any alignment steps, requiring only a single micro-replication step followed by self-aligned contact printing of the third electrode.

Charging Dynamics of Aerosol OT Inverse Micelles.

Aerosol OT (AOT) is a commonly used surfactant and charging agent in nonpolar liquids. Properties such as the conductivity of AOT suspensions in nonpolar liquids and the behavior of charged AOT inverse micelles at interfaces have been studied recently, but still little is known about the generation dynamics of charged AOT inverse micelles. In this article, the generation dynamics of charged AOT inverse micelles in dodecane are investigated with transient current measurements. At low applied voltages, the generation rate is sufficiently fast to maintain the equilibrium concentration of charged inverse micelles, such that the current scales proportionally with the applied voltage. However, above a threshold voltage the current becomes limited by the generation of charged inverse micelles. Al2O3-coated electrodes are used to achieve these high-voltage current measurements while reducing surface generation currents. The dependency of the resulting generation-limited currents with the micelle concentration and the liquid volume is compatible with a bulk disproportionation mechanism. The measured currents are analyzed using a model based on drift, generation, and recombination of charged inverse micelles and the corresponding generation and recombination rates of charged AOT inverse micelles have been determined.

Charging poly(methyl methacrylate) latexes in nonpolar solvents: Effect of particle concentration

The electrophoresis of a well-established model system of charged colloids in nonpolar solvents has been studied as a function of particle volume fraction at constant surfactant concentration. Dispersions of poly(12-hydroxystearic acid)-stabilized poly(methyl methacrylate) (PMMA) latexes in dodecane were prepared with added Aerosol OT surfactant as the charging agent. The electrophoretic mobility (μ) of the PMMA latexes is found to decrease with particle concentration. The particles are charged by a small molecule charging agent (AOT) at finite concentration, and this makes the origin of this decrease in μ unclear. There are two suggested explanations. The decrease could either be due to the reservoir of available surfactant being exhausted at high particle concentrations or the interactions between the charged particles at high particle number concentrations. Contrast-variation small-angle neutron scattering measurements of PMMA latexes and deuterated AOT-d34 surfactant in latex core contrast-matched solvent were used to study the former, and electrokinetic modeling was used to study the latter. As the same amount of AOT-d34 is found to be incorporated with the latexes at all volume fractions, the solvodynamic and electrical interactions between particles are determined to be the explanation for the decrease in mobility. These measurements show that, for small latexes, there are interactions between the charged particles at all accessible particle volume fractions and that it is necessary to account for this to accurately determine the electrokinetic ζ potential.

A novel electrowetting approach for optical phased arrays invited talk - EOSS

The University of Cincinnati has launched a broad program in electrowetting optics for displays, beam steering, retroreflectors, and adaptive camouflage. In this talk, we will review the operational basics of electrowetting microprisms, and the challenges/outlook pertaining to use as fixed-pitch and wide-angle optical phased array.