Nicholas S. Matthias

High-Pressure Gaseous Injection: A Comprehensive Analysis of Gas Dynamics and Mixing Effects

While the transportation field is mostly characterized by the use of liquid fuels, gaseous fuels like hydrogen and natural gas have shown high thermal efficiency and low exhaust emissions when used in internal combustion engines (ICEs). In particular, high-pressure direct injection of a gaseous fuel within the cylinder overcomes the loss of volumetric efficiency and allows stratifying the mixture around the spark plug at the ignition time. Direct injection and mixture stratification can extend the lean flammability limit and improve efficiency and emissions of ICEs.Compared to liquid sprays, the phenomena involved in the evolution of gaseous jets are less complex to understand and model. Nevertheless, the numerical simulation of a high-pressure gas jet is not a simple task. At high injection pressure, immediately downstream of the nozzle exit the flow is supersonic, the gas is under-expanded, and a large series of shocks occurs due to the effect of compressibility. To simulate and capture these phenomena, grid resolution, computational time-step, discretization scheme, and turbulence model need to be properly set.The research group on hydrogen ICEs at Argonne National Laboratory has been extensively working on validating numerical results on gaseous direct injection and mixture formation against PIV and PLIF data from an optically accessible engine. While a good general agreement was observed, simulations still could not perfectly predict the mixing of fuel with the surrounding air, which sometimes led to significant under-prediction of fuel dispersion. The challenge is to correctly describe the gas dynamic phenomena of under-expanded gas jets. To this aim, x-ray radiography was performed at the Advanced Photon Source (APS) at Argonne to provide high-detail data of the mass distribution within a high-pressure gas jet, with the main focus on the under-expanded region.In this paper, the numerical simulation of high-pressure (100 bar) injection of argon in a cylindrical chamber is performed using the computational fluid dynamic (CFD) solver Fluent. Numerical results of jet penetration and mass distribution are compared with x-ray data. The simplest nozzle geometry, consisting of one hole with a diameter of 1 mm directed along the injector axis, is chosen as a canonical case for modeling validation. A sector (90°) mesh, with high resolution in the under-expanded region, is used and the assumption of symmetry is made. Results show good agreement between CFD and x-ray data. Gas dynamics and mass distribution within the jet are well predicted by numerical simulations.Copyright

Update on the Progress of Hydrogen-Fueled Internal Combustion Engines

This chapter provides an overview on the use of hydrogen as a fuel for internal combustion engines (ICEs). First, pros and cons are discussed for using hydrogen to fuel ICEs versus fuel cells. Then, the properties of hydrogen pertinent to engine operation are briefly reviewed, after which the present state of the art of hydrogen engines is discussed. Ongoing research efforts are highlighted next, which primarily aim at maximizing engine efficiency throughout the load range, while keeping emissions at ultralow levels. Finally, the challenges for reaching these goals and translating laboratory results to production are discussed.

Evaluation of the efficiency and the drive cycle emissions for a hydrogen direct-injection engine

Hydrogen is seen as a sustainable energy carrier for transportation because it can be generated using renewable energy sources and it is a favorable fuel for clean vehicle powertrains. Hydrogen internal-combustion engines have been identified as a cost-effective consumer of hydrogen in the near term to aid in the development of a large-scale hydrogen infrastructure. Current research on hydrogen internal-combustion engines is directed by a series of efficiency and emissions targets defined by the US Department of Energy including a peak brake thermal efficiency of 45% and nitrogen oxide emissions of less than 0.07 g/mile. A high-efficiency hydrogen direct-injection engine was developed at Argonne National Laboratory to take advantage of the combustion characteristics of hydrogen. The engine employs a lean control strategy with turbocharging for power density comparable with that of gasoline engines. The injection strategy was optimized through collaborative three-dimensional computational fluid dynamics and experimental efforts to achieve mixture stratification that is beneficial for both a high efficiency and low nitrogen oxide emissions. The efficiency maps of the hydrogen engine demonstrate a peak brake thermal efficiency of 45.5% together with nitrogen oxide maps showing emissions of less than 0.10 g/kW h in much of the operating regime. In order to evaluate the driving-cycle nitrogen oxide emissions, the engine maps were fed into a vehicle simulation assuming a midsize sedan with a conventional (non-hybrid) powertrain. With a 3.0 l hydrogen engine, nitrogen oxide emissions from a Urban Dynamometer Driving Schedule cycle are 0.017 g/mile which fulfills the project goal and are even sufficiently low to meet the Super-Ultra-Low-Emissions Vehicle II emissions specification. The city or highway fuel economy, normalized to gallons of gasoline, is 32.4/51.5 mile/gal(US) for a combined average of 38.9 mile/gal(US), exceeding the 2016 Corporate Average Fuel Economy standard. Further vehicle simulations were performed to show the effect of engine downsizing. With a smaller 2.0 l engine, nitrogen oxide emissions increase to 0.028 g/mile, which still exceeds the US Department of Energy target together with the benefit of a fuel economy improvement to 45.4 mile/gal(US) (combined).

Numerical and Experimental Analysis of Ignition and Combustion Stability in EGR Dilute GDI Operation

This paper discusses the characteristics of EGR dilute GDI engines in terms of combustion stability. A combined approach consisting of RANS numerical simulations integrated with experimental engine testing is used to analyze the effect of the ignition source on flame propagation under dilute operating conditions.A programmable spark-based ignition system is compared to a production spark system in terms of cyclic variability and ultimately indicated efficiency. 3D-CFD simulations are carried out for multiple cycles with the goal of establishing correlations between the characteristics of the ignition system and flame propagation as well as cycle-to-cycle variations. Numerical results are compared to engine data in terms of in-cylinder pressure traces.The results show that an improved control over the energy released to the fluid surrounding the spark domain during the ignition process has beneficial effects on combustion stability. This allows extending the dilution tolerance for fuel/air mixtures. Although affected by cyclic variability, numerical results show good qualitative agreement with experimental data. The result is a simple but promising approach for relatively quick assessment of stability improvements from advanced and alternative ignition strategies.Copyright