Nicolas Calvet

Recycled Material for Sensible Heat Based Thermal Energy Storage to be Used in Concentrated Solar Thermal Power Plants

Current technologies of concentrated solar power plants (CSP) are under extensive industrial development but still suffer from lack of adapted thermal energy storage (TES) materials and systems. In the case of extended storage (some hours), thousands of tonnes of materials are concerned leading to high investment cost, high energy and GHG contents and major conflicts of use. In this paper, recycled industrial ceramics made by vitrification of asbestos containing wastes (ACW) are studied as candidates to be used as sensible TES material. The material presents no hazard, no environmental impact, good thermophysical properties (λ= 1.4 W m -1 K -1 ; Cp = 1025 J kg -1 K -1 ; p= 3100 kg m -3 ) and at very low investment cost. Thanks to the vitrification process of the wastes, the obtained ceramics is very stable up to 1200 °C and can be directly manufactured with the desired shape. The vitrified ACW can be used as TES material for all kinds of the CSP processes (from medium up to high concentration levels) with properties in the same range than other available materials but with lower cost and without conflict of use. The proposed approach leads also to sustainable TES allowing a pay back of the energy needed for the initial waste treatment. Furthermore, this new use of the matter can enhance the waste treatment industry instead of land fill disposal.

Ca(NO3)2—NaNO3—KNO3 Molten Salt Mixtures for Direct Thermal Energy Storage Systems in Parabolic Trough Plants

Molten salts are currently the only thermal energy storage media operating with multiple hours of energy capacity in commercial concentrated solar power (CSP) plants. Thermal energy is stored by sensible heat in the liquid phase. A lower melting point in the range of 60–120 C and a decomposition temperature above 500 _C are desired because such a fluid would enhance the overall efficiency of the plants by utilizing less energy to keep the salt in the liquid state and by producing superheated steam at higher temperatures in the Rankine cycle. One promising candidate is a multicomponent NaNO3—KNO3—Ca(NO3)2 molten salt. Different compositions have been reported in literature as the best formulation for CSP plants based on melting temperature. In this paper, the National Renewable Energy Laboratory (NREL) presents the handling, preparation, thermal properties, and characterization of different compositions for this ternary nitrate salt, and comparisons are drawn accordingly. This system has a high tendency to form supercooled liquids with high viscosity that undergoes glass formation during cooling. When the proportion of Ca(NO3)2 decreases, the formulations become more thermally stable, the viscosity goes down, and the system increases its degree of crystalline solidification. Differential scanning calorimetry (DSC) tests showed the presence of a ternary eutectoid solid–solid invariant reaction at around 100 _C. The eutectic invariant reaction was resolved between 120 and 133 _C as reported in the literature. Based on DSC and viscosity results, the best composition would seem to be 36 wt. % Ca(NO3)2—16 wt. % NaNO3—48 wt% KNO3, which showed a low solidification point. [DOI: 10.1115/1.4023182]

Waste From Metallurgic Industry: A Sustainable High-Temperature Thermal Energy Storage Material for Concentrated Solar Power

The ambitious DOE SunShot cost target (

Concentrated solar power on demand demonstration: Construction and operation of a 25 kW prototype

0.06/kWh) for concentrated solar power (CSP) requires innovative concepts in the collector, receiver, and power cycle subsystems, as well as in thermal energy storage (TES).For the TES, one innovative approach is to recycle waste from metallurgic industry, called slags, as low-cost high-temperature thermal energy storage material. The slags are all the non-metallic parts of cast iron which naturally rises up by lower density at the surface of the fusion in the furnace. Once cooled down some ceramic can be obtained mainly composed of oxides of calcium, silicon, iron, and aluminum. These ceramics are widely available in USA, about 120 sites in 32 States and are sold at a very low average price of

Demonstration of EnergyNest thermal energy storage (TES) technology

5.37/ton. The US production of iron and steel slag was estimated at 19.7 million tons in 2003 which guarantees a huge availability of material.In this paper, electric arc furnace (EAF) slags from steelmaking industry, also called “black slags”, were characterized in the range of temperatures of concentrated solar power. The raw material is thermo-chemically stable up to 1100 °C and presents a low cost per unit thermal energy stored (

Techno-economic analysis of concentrated solar power plants in terms of levelized cost of electricity

0.21/kWht for ΔT = 100 °C) and a suitable heat capacity per unit volume of material (63 kWht/m3for ΔT = 100°C). These properties should enable the development of new TES systems that could achieve the TES targets of the SunShot (temperature above 600 °C, installed cost below

Techno-economic optimization of a scaled-up solar concentrator combined with CSPonD thermal energy storage

15/kWht, and heat capacity ≥25 kWht/m3). The detailed experimental results are presented in the paper.After its characterization, the material has been shaped in form of plates and thermally cycled in a TES system using hot-air as heat transfer fluid. Several cycles of charge and discharged were performed successfully and the concept was validated at laboratory scale. Apart from availability, low-cost, and promising thermal properties, the use of slag promotes the conservation of natural resources and is a noble solution to decrease the cost and to develop sustainable TES systems.Copyright

The Masdar Institute solar platform: A new research facility in the UAE for development of CSP components and thermal energy storage systems

Currently, the majority of concentrated solar power (CSP) plants built worldwide integrate thermal energy storage (TES) systems which enable dispatchable output and higher global plant efficiencies. TES systems are typically based on two tank molten salt technology which involves inherent drawbacks such as parasitic pumping losses and electric tracing of pipes, risk of solidification and high capital costs. The concept presented in this paper is based on a single tank where the concentrated sunlight is directly focused on the molten salt. Hot and cold volumes of salt (at 565 °C and 280 °C, respectively) are axially separated by an insulated divider plate which helps maintain the thermal gradient. The concept, based on existing technologies, seeks to avoid the listed drawbacks as well as reducing the final cost of the TES system. In order to demonstrate its feasibility, Masdar Institute (MI) and Massachusetts Institute of Technology are developing a 25 kW prototype to be tested in the Masdar Solar Platform...

Characterization of desert sand as a sensible thermal energy storage medium

This paper presents the experimental results from the EnergyNest 2 × 500 kWhth thermal energy storage (TES) pilot system installed at Masdar Institute of Science & Technology Solar Platform. Measured data are shown and compared to simulations using a specially developed computer program to verify the stability and performance of the TES. The TES is based on a solid-state concrete storage medium (HEATCRETE®) with integrated steel tube heat exchangers cast into the concrete. The unique concrete recipe used in the TES has been developed in collaboration with Heidelberg Cement; this material has significantly higher thermal conductivity compared to regular concrete implying very effective heat transfer, at the same time being chemically stable up to 450 °C. The demonstrated and measured performance of the TES matches the predictions based on simulations, and proves the operational feasibility of the EnergyNest concrete-based TES. A further case study is analyzed where a large-scale TES system presented in this article is compared to two-tank indirect molten salt technology.This paper presents the experimental results from the EnergyNest 2 × 500 kWhth thermal energy storage (TES) pilot system installed at Masdar Institute of Science & Technology Solar Platform. Measured data are shown and compared to simulations using a specially developed computer program to verify the stability and performance of the TES. The TES is based on a solid-state concrete storage medium (HEATCRETE®) with integrated steel tube heat exchangers cast into the concrete. The unique concrete recipe used in the TES has been developed in collaboration with Heidelberg Cement; this material has significantly higher thermal conductivity compared to regular concrete implying very effective heat transfer, at the same time being chemically stable up to 450 °C. The demonstrated and measured performance of the TES matches the predictions based on simulations, and proves the operational feasibility of the EnergyNest concrete-based TES. A further case study is analyzed where a large-scale TES system presented in thi...

Low-Cost Material for Sensible Heat Based Thermal Storage to be Used in Thermodynamic Solar Power Plants

Levelized Cost of Electricity (LCOE) is an important metric which provides one way to compare the economic competitiveness of different electricity generation systems, calculated simply by dividing lifetime costs by lifetime production. Hidden behind the simplicity of this formula are various assumptions which may significantly alter results. Different LCOE studies exist in the literature, although their assumptions are rarely explicitly stated. This analysis gives all formulas and assumptions which allow for inter-study comparisons. The results of this analysis indicate that CSP LCOE is reducing markedly over time and that given the right location and market conditions, the SunShot 6¢/kWh 2020 target can be reached. Increased industrial cooperation is needed to advance the CSP market and continue to drive down LCOE. The results also indicate that there exist a country and technology level learning effect, either when installing an existing CSP technology in a new country or when using a new technology in...