Nilotpala Pradhan

Differential bioleaching of copper by mesophilic and moderately thermophilic acidophilic consortium enriched from same copper mine water sample.

Three acidophilic enrichment consortium were developed from mine water sample of copper mine site at Khetri, India were compared for their copper leaching efficiency. Out of these one was mesophilic (35 degrees C) and two were moderately thermophilic (50 degrees C). Consortia were named as mesophilic acidophilic chemolithotrophic consortia (MACC), thermophilic acidophilic chemolithotrophic consortia (TACC), and Sulfobacillus acidophilic consortia (SAC). Copper extraction ability of both the thermophilic consortia (77-78% extraction) was almost double to that of mesophilic consortia (40% extraction) at 10% pulp density after 55 days. Both the thermophilic consortia were equally effective in leaching of other metals like Ni, Co, Zn, Mn. After 55 days, the percentage of extractions of copper by TACC was 76, 74, 67, 48 and 45 at 5%, 10%, 15%, 20% and 30% pulp density, respectively. Total number of bacteria was maximum at 5% pulp density which decreases with increase in pulp density. Sulfobacillus-like bacteria were seen in the Sulfobacillus enrichment cultures. Moderately thermophilic consortia proved to be better in leaching performance than the mesophilic counterpart.

Manganese biomining: A review.

Biomining comprises of processing and extraction of metal from their ores and concentrates using microbial techniques. Currently this is used by the mining industry to extract copper, uranium and gold from low grade ores but not for low grade manganese ore in industrial scale. The study of microbial genomes, metabolites and regulatory pathways provide novel insights to the metabolism of bioleaching microorganisms and their synergistic action during bioleaching operations. This will promote understanding of the universal regulatory responses that the biomining microbial community uses to adapt to their changing environment leading to high metal recovery. Possibility exists of findings ways to imitate the entire process during industrial manganese biomining endeavor. This paper reviews the current status of manganese biomining research operations around the world, identifies factors that drive the selection of biomining as a processing technology, describes challenges in exploiting these innovations, and concludes with a discussion of Mn biominings future.

Fe (III) reduction strategies of dissimilatory iron reducing bacteria

Advances in applied and industrial microbial biotechnology have opened up many new avenues for application of several microorganisms. A group of certain metal reducers such as the dissimilatory iron reducing microorganisms possess an inherent potential to reduce oxidized metals under strict anaerobic/facultative anaerobic condition, thereby opening possibilities to combat environmental pollution. This unique property has invited researchers towards understanding the metabolic regulatory pathways that enables the microbes to thrive under extreme environmental conditions. Currently, dissimilatory iron reducing bacteria (DIRB) is in the focus of researchers to elucidate the specific mechanisms responsible for microbial metal reduction. The recent advances towards understanding the metabolism of iron reduction in Shewanella and Geobacter, the model DIRB has been covered in this review. It is believed that the metabolic insights into the Fe (III) reduction systems of the model DIRB; Shewanella and Geobacter (as discussed in the review) can be a basis for metabolic engineering to provide improved practical applications. With the advancement of our existing knowledge on the metabolic processes of the model iron reducers, applications ranging from laboratory to field scale practices can be carried out. DIRB has gained immense interest for its application in the field of bioremediation, electrobiosynthesis, and bioelectronics in this decade. It can therefore be anticipated that the forthcoming years will see more applications of microbial iron reducers based on the existing as well as advanced metabolic informations available in open source literature.

Two step meso-acidophilic bioleaching of chalcopyrite containing ball mill spillage and removal of the surface passivation layer.

Meso-acidophilic bacterial leaching of ball mill spillage (containing chalcopyrite >80%) was carried out in an innovative two-step bioleaching method. The major drawback of meso-acidophilic bioleaching limiting industrial application is the passivation phenomenon over the ore surfaces in iron-sulfur rich environments. In the present study, we present a novel wash solution that efficiently removed the passivation layer. FTIR characterization of the bioleached sample indicated that the residues could be further leached to recover extra copper after wash solution application. XRD study indicated accumulation of sulfates (SO(4)(-)) of Na, K, Fe and oxy hydroxides of iron [FeO(OH)] in the form of jarosite outlining the passivation layer. SEM, FESEM-EDS studies indicated severe corrosion effects of the wash solution on the passivation layer. Two step bioleaching of the ore sample yielded 32.6% copper in 68days in the first interlude and post wash solution application yielded 10.8% additional copper.

Extraction of copper from copper slag: Mineralogical insights, physical beneficiation and bioleaching studies

Copper slag was subjected to in-depth mineralogical characterization by integrated instrumental techniques and evaluated for the efficacy of physical beneficiation and mixed meso-acidophilic bioleaching tests towards recovery of copper. Point-to-point mineral chemistry of the copper slag is discussed in detail to give better insight into the association of copper in slag. Characterization studies of the representative sample revealed the presence of fayalite and magnetite along with metallic copper disseminated within the iron and silicate phases. Physical beneficiation of the feed slag (~0.6% Cu) in a 2 L working volume flotation cell using sodium isopropyl xanthate resulted in Cu beneficiation up to 2–4% and final recovery within 42–46%. On the other hand, a mixed meso-acidophilic bacterial consortium comprised of a group of iron and/or sulfur oxidizing bacteria resulted in enhanced recovery of Cu (~92–96%) from the slag sample. SEM characterization of the bioleached slag residue also showed massive coagulated texture with severe weathered structures. FE-SEM elemental mapping with EDS analysis indicated that the bioleached residues were devoid of copper.

Screening of Fresh Water Microalgae from Eastern Region of India for Sustainable Biodiesel Production

Study of six different freshwater microalgae, collected from Odisha, eastern region of India, has been carried out to find out their potential for biodiesel production. The growth, total lipid, and fatty acid composition of six microalgal strains were determined. Chlorella sp. IMMTCC-2, which exhibited high lipid content with considerable amount of unsaturated fatty acids, was selected for culture in a self-designed photobioreactor in order to study the scale-up possibilities. The result shows significant increase in lipid accumulation from logarithmic phase to stationary phase in the photobioreactor, i.e., from 12.4 to 28.3%. Analyses of the present results suggest that Chlorella sp. IMMTCC-2 is appropriate for biodiesel production.

Recovery of copper from a surface altered chalcopyrite contained ball mill spillage through bio-hydrometallurgical route

Bioleaching studies for chalcopyrite contained ball mill spillages are very scarce in the literature. We developed a process flow sheet for the recovery of copper metal from surface activated (600 °C, 15 min) ball mill spillage through bio-hydrometallurgical processing route. Bioleaching of the activated sample using a mixed meso-acidophilic bacterial consortium predominantly A. ferrooxidans strains was found to be effective at a lixiviant flow rate of 1.5 L/h, enabling a maximum 72.36% copper recovery in 20 days. Mineralogical as well as morphological changes over the sample surface were seen to trigger the bioleaching efficiency of meso-acidophiles, thereby contributing towards an enhanced copper recovery from the ball mill spillage. The bio-leach liquor containing 1.84 g/L Cu was purified through solvent extraction using LIX 84I in kerosene prior to the recovery of copper metal by electrowinning. Purity of the copper produced through this process was 99.99%.

Extraction of nickel by microbial reduction of lateritic chromite overburden of Sukinda, India.

Microbial extraction of nickel from lateritic chromite overburden (COB), Sukinda by Acidithiobacillus ferrooxidans has been investigated in this work. In anoxic environment, A. ferrooxidans reduced the ferric iron in goethite [Fe(O)OH] mineral of COB by using elemental sulphur as electron donor. Nickel embedded in the complex goethite matrix of COB was successfully recovered by cumulative action of sulphuric acid, generated by oxidation of elemental sulphur and reduction of ferric iron in goethite matrix by A. ferrooxidans. Forty one percent of the nickel present in COB was extracted in a 3 L scale bioreactor (pH of 1.8 ± 0.05, temperature of 28 ± 2°C) maintained in anoxic environment. In contrast, only 11% of the nickel present in COB was extracted with continuous supply of air to the bioreactor keeping all the parameters unchanged. Kinetics study of anoxic microbial processing of COB revealed that the chemical reaction rate control model fits to the rate of nickel dissolution (R(2)=0.975).

Electrowinning of cobalt from acidic sulphate solutions-effect of chloride ion

Cobalt electrowinning from acidic sulphate solution was carried out in the presence and absence of chloride ion in the electrolyte. The effect of current density, electrolyte flow rate and temperature on cobalt electrowinning was studied from pure cobalt sulphate solutions and solutions containing 2000 mg dm−3 chloride ion. It was found that presence of chloride ion did not have any significant effect on cobalt deposition potential, current efficiency and preferred crystal orientation of the electrowon cobalt. However, the surface morphology of the cobalt electrodeposits was affected quite strongly which may be attributed to the variation of the intensity of the crystal planes during the electrodeposition process.

Micro-Raman analysis and AFM imaging of Acidithiobacillus ferrooxidans biofilm grown on uranium ore

Acidithiobacillus ferrooxidans biofilm grown on uranium ore substrate was analyzed by a micro-Raman spectrometer and an atomic force microscope (AFM). The bacterium employed for this study, A. ferrooxidans BM1, was isolated from a uranium mine (Jaduguda, India). Micro-Raman analysis revealed the different constituents of molecular fragments present in microbial cells and in secreted extracellular polymeric substances (EPSs). AFM images clearly revealed bacterial cells surrounded by EPS. From Raman spectral data, the composition of EPS from A. ferrooxidans BM1 appeared to be similar to that of EPS secreted in a different Pseudomonas bacterium.