Niranjan D. Parab

High speed synchrotron x-ray phase contrast imaging of dynamic material response to split Hopkinson bar loading

The successful process of amalgamating both the time-resolved imaging capabilities present at the Advanced Photon Source beamline 32ID-B and the proficiency of high-rate loading offered by the split Hopkinson or Kolsky compression/tension bar apparatus is discussed and verification of system effectiveness is expressed via dynamic experiments on various material systems. Single particle sand interaction along with glass cracking during dynamic compression, and fiber-epoxy interfacial failure, ligament-bone debonding, and single-crystal silicon fragmentation due to dynamic tension, were imaged with 0.5 μs temporal resolution and μm-level spatial resolution. Synchrotron x-ray phase contrast imaging of said material systems being loaded with the Kolsky bar apparatus demonstratively depicts the effectiveness of the novel union between these two powerful techniques, thereby allowing for in situ analysis of the interior of the material system during high-rate loading for a variety of applications.

Note: Dynamic strain field mapping with synchrotron X-ray digital image correlation.

We present a dynamic strain field mapping method based on synchrotron X-ray digital image correlation (XDIC). Synchrotron X-ray sources are advantageous for imaging with exceptional spatial and temporal resolutions, and X-ray speckles can be produced either from surface roughness or internal inhomogeneities. Combining speckled X-ray imaging with DIC allows one to map strain fields with high resolutions. Based on experiments on void growth in Al and deformation of a granular material during Kolsky bar/gas gun loading at the Advanced Photon Source beamline 32ID, we demonstrate the feasibility of dynamic XDIC. XDIC is particularly useful for dynamic, in-volume, measurements on opaque materials under high strain-rate, large, deformation.

In situ damage assessment using synchrotron X-rays in materials loaded by a Hopkinson bar

Split Hopkinson or Kolsky bars are common high-rate characterization tools for dynamic mechanical behaviour of materials. Stress–strain responses averaged over specimen volume are obtained as a function of strain rate. Specimen deformation histories can be monitored by high-speed imaging on the surface. It has not been possible to track the damage initiation and evolution during the dynamic deformation inside specimens except for a few transparent materials. In this study, we integrated Hopkinson compression/tension bars with high-speed X-ray imaging capabilities. The damage history in a dynamically deforming specimen was monitored in situ using synchrotron radiation via X-ray phase contrast imaging. The effectiveness of the novel union between these two powerful techniques, which opens a new angle for data acquisition in dynamic experiments, is demonstrated by a series of dynamic experiments on a variety of material systems, including particle interaction in granular materials, glass impact cracking, single crystal silicon tensile failure and ligament–bone junction damage.

In Situ Visual Observation of Fracture Processes in Several High-Performance Fibers

Three different high-performance fibers have been imaged in situ during Kolsky bar tensile loading using two different techniques, namely optical microscopy and phase contrast imaging (PCI). Kevlar® KM2, Dyneema® SK76, and S-2 Glass® fibers have been pulled using an instrumented Kolsky bar, thereby shedding light on the failure process of each fiber type. Both the Kevlar® KM2 fiber and Dyneema® SK76 fiber exhibit rupture defined by varying degrees of fibrillation, with the former typically showing longer fibrillated ends than the latter. S-2 Glass® failure was found to exhibit a brittle fracture mode at a single point, although post-mortem analysis commonly yielded disintegration of the fiber gauge length, which is concluded to occur post the initial break due to fiber snap back or bending. Finally the efficacy of utilizing the PCI technique to achieve higher levels of spatial and temporal resolution is discussed.

Simultaneous X-ray diffraction and phase-contrast imaging for investigating material deformation mechanisms during high-rate loading

A simultaneous X-ray imaging and diffraction technique has been developed for studying dynamic material behaviors during high-rate tensile loading provided by a miniature Kolsky bar.

High speed X-ray phase contrast imaging of energetic composites under dynamic compression

Fracture of crystals and frictional heating are associated with the formation of “hot spots” (localized heating) in energetic composites such as polymer bonded explosives (PBXs). Traditional high speed optical imaging methods cannot be used to study the dynamic sub-surface deformation and the fracture behavior of such materials due to their opaque nature. In this study, high speed synchrotron X-ray experiments are conducted to visualize the in situ deformation and the fracture mechanisms in PBXs composed of octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX) crystals and hydroxyl-terminated polybutadiene binder doped with iron (III) oxide. A modified Kolsky bar apparatus was used to apply controlled dynamic compression on the PBX specimens, and a high speed synchrotron X-ray phase contrast imaging (PCI) setup was used to record the in situ deformation and failure in the specimens. The experiments show that synchrotron X-ray PCI provides a sufficient contrast between the HMX crystals and the doped binde...

Loading Rate Effects on Mode I Delamination of Z-Pinned Composite Laminates

Fiber reinforced composites are susceptible to failure in interlaminar fracture mode called as delamination. Introduction of reinforcements in through the thickness direction (z-pins) suppresses the interlaminar fracture. Flying wedge test method was devised to examine the loading rate effects on dynamic delamination in the z-pinned composite laminates. The unpinned laminates were found to fracture in continuous stable crack propagation for the wedge velocities of 0–40 ms−1. The z-pinned laminates were found to fracture in series of unstable crack propagations for the same range of wedge velocities. It was observed that the critical mode I strain energy release rate for unpinned laminates increases with increasing wedge velocity. The critical mode I strain energy release rate was observed to decrease with increasing wedge velocity for the z-pinned laminates.

Revealing particle-scale powder spreading dynamics in powder-bed-based additive manufacturing process by high-speed x-ray imaging

Powder spreading is a key step in the powder-bed-based additive manufacturing process, which determines the quality of the powder bed and, consequently, affects the quality of the manufactured part. However, powder spreading behavior under additive manufacturing condition is still not clear, largely because of the lack of particle-scale experimental study. Here, we studied particle-scale powder dynamics during the powder spreading process by using in-situ high-speed high-energy x-ray imaging. Evolution of the repose angle, slope surface speed, slope surface roughness, and the dynamics of powder clusters at the powder front were revealed and quantified. Interactions of the individual metal powders, with boundaries (substrate and container wall), were characterized, and coefficients of friction between the powders and boundaries were calculated. The effects of particle size on powder flow dynamics were revealed. The particle-scale powder spreading dynamics, reported here, are important for a thorough understanding of powder spreading behavior in the powder-bed-based additive manufacturing process, and are critical to the development and validation of models that can more accurately predict powder spreading behavior.

Dynamic crack propagation from a circular defect in a unidirectional carbon fiber reinforced plastic composite

A single-ply unidirectional IM7/8552 carbon fiber reinforced plastic composite with artificially introduced circular defects is subjected to dynamic tensile loading using a modified Kolsky tension bar. A high-speed X-ray phase contrast imaging method is integrated with the Kolsky bar setup to record the crack initiation from the defects and subsequent propagation in the material in real time during the tensile loading. The tensile loading was applied either in longitudinal (0° to fibers) or transverse (90° to fibers) direction of the specimens. Shear failure of the matrix and axial splitting along the loading/fiber direction were observed in longitudinal specimens to initiate from the edge of the artificial circular defects. Debonding of fiber and matrix was observed in transverse specimens, which initiated from the top and bottom edge of the hole. The dynamic tensile loading history during the crack propagation was recorded using a piezoelectric load cell and synchronized with the observed damage and failure processes.

Real-time visualization of dynamic particle contact failures

Granular materials are widely used to resist impact and blast. Under these dynamic loadings, the constituent particles in the granular system fracture. To study the fracture mechanisms in brittle particles under dynamic compressive loading, a high speed X-ray phase contrast imaging setup was synchronized with a Kolsky bar apparatus. Controlled compressive loading was applied on two contacting particles using the Kolsky bar apparatus and fracture process was captured using the high speed X-ray imaging setup. Five different particles were investigated: soda-lime glass, polycrystalline silica (silicon dioxide), polycrystalline silicon, barium titanate glass, and yttrium stabilized zirconia. For both soda lime glass and polycrystalline silica particles, one of the particles fragmented explosively, thus breaking into many small pieces. For Silicon and barium titanate glass particles, a finite number of cracks were observed in one of the particles causing it to fracture. For yttrium stabilized zirconia particle...