Norman J. Wagner

The ballistic impact characteristics of Kevlar® woven fabrics impregnated with a colloidal shear thickening fluid

This study reports the ballistic penetration performance of a composite material composed of woven Kevlar® fabric impregnated with a colloidal shear thickening fluid (silica particles (450 nm) dispersed in ethylene glycol). The impregnated Kevlar fabric yields a flexible, yet penetration resistant composite material. Fragment simulation projectile (FSP) ballistic penetration measurements at ∼244 m/s have been performed to demonstrate the efficacy of the novel composite material. The results demonstrate a significant enhancement in ballistic penetration resistance due to the addition of shear thickening fluid to the fabric, without any loss in material flexibility. Furthermore, under these ballistic test conditions, the impregnated fabric targets perform equivalently to neat fabric targets of equal areal density, while offering significantly less thickness and more material flexibility. The enhancement in ballistic performance is shown to be associated with the shear thickening response, and possible mechanisms of fabric-fluid interaction during ballistic impact are identified.

Shear thickening in colloidal dispersions

Shampoos, paints, cements, and soft body armor that stiffens under impact are just a few of the materials whose rheology is due to the change in viscosity that occurs when colloidal fluids experience shear stress.

Reversible shear thickening in monodisperse and bidisperse colloidal dispersions

Reversible shear thickening is measured in model colloidal suspensions of silica that exhibit near hard‐sphere behavior. Flow dichroism measurements and the colloidal stress‐optical relationship prove that hydrodynamic interactions drive the shear thickening transition. Turbidity and flow‐small angle neutron scattering (flow‐SANS) demonstrate that particles cluster reversibly in the shear thickened state. Further, SANS measurements show that shear thickening occurs without any shear‐induced order‐disorder transition, in contrast to observations for dispersions of charged colloids. A simple force balance predicts the scaling of the critical stress for the onset of shear thickening with particle size and volume fraction. Measurements on bimodal mixtures verify the scaling laws derived from the force balance and provide a strategy for controlling the shear thickening transition.

The effects of particle size on reversible shear thickening of concentrated colloidal dispersions

The particle size dependence of the reversible shear thickening transition in dense colloidal suspensions is explored. Five suspensions of monodisperse silica are synthesized via the Stober synthesis. The physicochemical properties of the dispersions are quantified using transmission electron microscopy, dynamic light scattering, small angle light scattering, electrophoresis, and viscometry. Rheology measurements indicate a critical stress marking the onset of reversible shear thickening that depends on the dispersion’s particle size, concentration, polydispersity, and interparticle interactions. A simplified two particle force balance between the interparticle repulsive forces and the hydrodynamic compressive forces is used to derive a scaling relationship between this critical shear stress and the suspension properties. The scaling is tested against the fully characterized silica dispersions, which span nearly a decade in particle size. Furthermore, bimodal mixtures of the dispersions are employed to ev...

The effects of interparticle interactions and particle size on reversible shear thickening: Hard-sphere colloidal dispersions

A comparison between the effects of two colloidal stabilizing methods (electrostatic versus Brownian) on the reversible shear thickening transition in concentrated colloidal suspensions is explored. Five suspensions of monodisperse silica are synthesized via the Stober synthesis and dispersed in an index matched organic solvent to minimize van der Waals interactions. The residual surface charge is neutralized with nitric acid (cHNO3≈0.1 M) resulting in a near hard-sphere interaction that is confirmed by small angle neutron scattering measurements across a range of volume fractions. Rheological measurements demonstrate the effects of neutralization on the low shear and high shear rheology, which show that the onset of shear thickening moves to lower applied shear stresses and scales inversely with particle size cubed, in agreement with theory. Quantitative comparisons of both the low shear viscosity and the critical stress for shear thickening to predictions for hard spheres and literature data demonstrate...

Flow-small angle neutron scattering measurements of colloidal dispersion microstructure evolution through the shear thickening transition

The shear induced microstructure for electrostatic and Brownian suspensions are compared using in situ small angle neutron scattering (SANS). The dispersions consist of 75 nm Stober silica coated with 3-(trimethoxysilyl) propyl methacrylate (TPM) and have a zeta potential of −42.6±4.7 mV. Neutralizing the surface charge with 0.066 M¯ nitric acid yields stable hard-sphere dispersions. SANS is conducted over a range of shear rates on the charge-stabilized and Brownian suspensions to test the order–disorder transition and hydrocluster mechanisms for shear thickening, and demonstrate the influence of stabilizing forces on the shear induced microstructure evolution. Through treatment of the colloidal micromechanics, shear induced changes in the microstructure are correlated to the hydrodynamic component of the shear stress and the thermodynamic component of the normal stress, i.e., the method of “Rheo-SANS” is developed. The results demonstrate that hydrocluster formation accompanies the shear thickening trans...

Macromolecular diffusion and release from self-assembled β-hairpin peptide hydrogels

Self-assembling peptide hydrogels are used to directly encapsulate and controllably release model FITC-dextran macromolecules of varying size and hydrodynamic diameters. MAX1 and MAX8 are two peptide sequences with different charge states that have been designed to intramolecularly fold and self assemble into hydrogels at physiological buffer conditions (pH 7.4, 150 mM NaCl). When self-assembly is initiated in the presence of dextran or protein probes, these macromolecules are directly encapsulated in the gel. Self-diffusion studies using fluorescence recovery after photobleaching (FRAP) and bulk release studies indicate that macromolecule mobility within, and release out of, these gels can be modulated by varying the hydrogel mesh size. The average mesh size can be modulated by simply varying the concentration of a given peptide used to construct the gel or by altering the peptide sequence. In addition, results suggest that electrostatic interactions between the macromolecules and the peptide network influence mobility and release. Depending on probe size, release half-lives can be varied from 8h to over a month.

The effect of protein structure on their controlled release from an injectable peptide hydrogel.

Hydrogel materials are promising vehicles for the delivery of protein therapeutics. Proteins can impart physical interactions, both steric and electrostatic in nature, that influence their release from a given gel network. Here, model proteins of varying hydrodynamic diameter and charge are directly encapsulated and their release studied from electropositive fibrillar hydrogels prepared from the self-assembling peptide, MAX8. Hydrogelation of MAX8 can be triggered in the presence of proteins for their direct encapsulation with neither effect on protein structure nor the hydrogels mechanical properties. Bulk release of the encapsulated proteins from the hydrogels was assessed for a month time period at 37 °C before and after syringe delivery of the loaded gels to determine the influence of the protein structure on release. Release of positively charged and neutral proteins was largely governed by the sterics imposed by the network. Conversely, negatively charged proteins interacted strongly with the positively charged fibrillar network, greatly restricting their release to <10% of the initial protein load. Partition and retention studies indicated that electrostatic interactions dictate the amount of protein available for release. Importantly, when protein encapsulated gels were delivered via syringe, the release profiles of the macromolecules show the similar trends as those observed for non-sheared gels. This study demonstrates that proteins can be directly encapsulated in self assembled MAX8 hydrogels, which can then be syringe delivered to a site where subsequent release is controlled by protein structure.

Yarn Pull-Out as a Mechanism for Dissipating Ballistic Impact Energy in Kevlar® KM-2 Fabric: Part I: Quasi-Static Characterization of Yarn Pull-Out

Yarn pull-out can be an important energy absorption mechanism during the ballistic impact of woven Kevlar® fabric. This study reports the effects of fabric length, number of yarns pulled, arrangement of yarns, and transverse tension on the force-displacement curves for yam pull-out tests on Kevlar® KM-2 fabric under laboratory conditions. A semi-empirical model is presented for predicting the yam pull-out force and energy as a function of pull-out distance, including both yarn uncrimping and subsequent yam translation. This model is found to replicate the experimental data with a high degree of accuracy, and should prove useful for understanding ballistic experiments and improving computational modeling of fabrics.

Effect of Particle Hardness on the Penetration Behavior of Fabrics Intercalated with Dry Particles and Concentrated Particle-Fluid Suspensions

The penetration behavior of Kevlar fabric intercalated with dry particles and shear thickening fluids (STF), highly concentrated fluid-particle suspensions, is presented. In particular, the role of particle hardness is explored by comparing fabric treatments containing SiO(2) particles, which are significantly harder than Kevlar, to treatments containing softer poly(methyl methacrylate) (PMMA) particles. The fabric testing includes yarn pull-out, quasi-static spike puncture, and ballistic penetration resistance, performed on single fabric layers. It was found that both dry particle and STF treatments resulted in improvements in fabric properties relative to neat or poly(ethylene glycol) (PEG) treated fabrics. On comparison of treatments with different particle hardness, the SiO(2) materials performed better in all tests than comparable PMMA materials, although the SiO(2) treatments caused yarn failure in pull-out testing, reducing the total pull-out energy. In addition, resistance to yarn pull-out was found to be substantially higher for STF-treated fabrics than for dry particle treated fabrics. However, both dry particle addition and STF treatments exhibited comparable enhancements in puncture and ballistic resistance. These observations suggest that viscous stress transfer, friction, and physical entrainment of hard particles into filaments contribute to the demonstrated improvements in the properties of protective fabrics treated with shear thickening fluids.