Ole Leinikka Dall

Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge.

Environmental and resource implications of phosphorus recovery from waste activated sludge.

Phosphorus is an essential mineral resource for the growth of crops and thus necessary to feed the ever increasing global population. The essentiality and irreplaceability of phosphorus in food production has raised the concerns regarding the long-term phosphorus availability and the resulting food supply issues in the future. Hence, the recovery of phosphorus from waste activated sludge and other waste streams is getting huge attention as a viable solution to tackle the potential availability issues of phosphorus in the future. This study explores the environmental implications of phosphorus recovery from waste activated sludge in Denmark and further elaborates on the potential availability or scarcity issue of phosphorus today and 2050. Life cycle assessment is used to assess the possibility of phosphorus recovery with little or no environmental impacts compared to the conventional mining. The phosphorus recovery method assessed in this study consists of drying process, and thermal gasification of the waste activated sludge followed by extraction of phosphorus from the ashes. Our results indicate that the environmental impacts of phosphorus recovery in an energy efficient process are comparable to the environmental effects from the re-use of waste activated sludge applied directly on farmland. Moreover, our findings conclude that the general recommendation according to the waste hierarchy, where re-use of the waste sludge on farmland is preferable to material and energy recovery, is wrong in this case. Especially when phosphorus is a critical resource due to its life threatening necessity, lack of substitution options and potential future supply risk originating due to the high level of global supply concentration.