P. Dickerson

Deformability of ultrahigh strength 5 nm Cu/Nb nanolayered composites

In this work, micropillar compression testing has been used to obtain stress-strain curves for sputter-deposited Cu–Nb nanolaminate composites with nominal bilayer thickness of 10nm. In addition to the extremely high flow strength of 2.4GPa, the 5nm Cu∕5nm Nb nanolaminate exhibits significant ductility, in excess of 25% true strain.

Mechanism for shear banding in nanolayered composites

Recent studies have shown that two-phase nanocomposite materials with semicoherent interfaces exhibit enhanced strength, deformability, and radiation damage resistance. The remarkable behavior exhibited by these materials has been attributed to the atomistic structure of the bimetal interface that results in interfaces with low shear strength and hence, strong barriers for slip transmission due to dislocation core spreading along the weak interfaces. In this work, the low interfacial shear strength of Cu/Nb nanoscale multilayers dictates a new mechanism for shear banding and strain softening during micropillar compression. Our findings, supported by molecular dynamics simulations, provide insight on the design of nanocomposites with tailored interface structures and geometry to obtain a combination of high strength and deformability. High strength is derived from the ability of the interfaces to trap dislocations through relative ease of interfacial shear, while deformability can be maximized by controlli...

Strong and ductile nanostructured Cu-carbon nanotube composite

Nanocrystalline carbon nanotube (CNT)—reinforced Cu composite (grain size <25 nm) with high strength and good ductility was developed. Pillar testing reveals that its strength and plastic strain could be as large as 1700 MPa and 29%, respectively. Compared with its counterpart made under the same condition, an addition of 1 wt % CNTs leads to a dramatic increase in strength, stiffness and toughness without a sacrifice in ductility. Microstructural analysis discloses that in the Cu matrix, CNTs could be distributed either at grain boundaries or inside grains and could inhibit dislocation nucleation and motion, resulting in an increase in the strength.

A transmission electron microscopy study of the deformation behavior underneath nanoindents in nanoscale Al–TiN multilayered composites

Nanoscale multilayered Al–TiN composites were deposited using the dc magnetron sputtering technique in two different layer thickness ratios, Al : TiN = 1 : 1 and Al : TiN = 9 : 1. The Al layer thickness varied from 2 nm to 450 nm. The hardness of the samples was tested by nanoindentation using a Berkovich tip. Cross-sectional transmission electron microscopy (TEM) was carried out on samples extracted with focused ion beam from below the nanoindents. The results of the hardness tests on the Al–TiN multilayers with two different thickness ratios are presented, together with observations from the cross-sectional TEM studies of the regions underneath the indents. These studies revealed remarkable strength in the multilayers, as well as some very interesting deformation behavior in the TiN layers at extremely small length scales, where the hard TiN layers undergo co-deformation with the Al layers.

On the structure and chemistry of complex oxide nanofeatures in nanostructured ferritic alloy U14YWT

The remarkable radiation damage resistance of nanostructured ferritic alloys (NFAs) is attributed to the large numbers of matrix nanofeatures (NFs) of various types, which can enhance the recombination of displacement defects and trap transmutant helium in fine scale bubbles. Characterizing the chemistry, crystallographic structure and orientation relationships of the NFs is critical to understanding how they enhance the radiation damage resistance of NFAs. Conventional and high-resolution transmission electron microscopy and energy-dispersive spectroscopy were used to characterize the various types of NF and larger oxide phases in a model 14Cr–3 W–0.4Ti–0.25Y2O3 NFA (14YWT) hot isostatic pressed (HIP-ed) at 1150°C. Large CrTiO3 precipitates (50–300 nm) and small diffracting NFs (<5 nm) were found in this alloy. One major new result is the observation of an additional type of nanofeature (10–50 nm), orthorhombic in structure, with a square center cross-section, which constitutes a new kind of Y–Ti-oxide phase with lattice parameters different from those of known Y and Ti complex oxides. The interfaces of these particles seem to be semicoherent, while manifesting a possible orientation relationship with the BCC matrix. The ratio of Y to Ti varies between <1 and 2 for these larger NFs.

Ultrahigh Strength and Ductility of Cu-Nb Nanolayered Composites

In recent years, the high strength of nanomaterials has gathered much interest in the materials community. Nanomaterials (polycrystalline and composites) have already been used, largely by the semiconductor community, as critical length scales for chip design have decreased to tens of nanometers. However, to ensure reliability of nanomaterials, the mechanisms underlying their structural integrity must be well understood. For these materials to be put into service, not only should their strength be considered, but also ductility, toughness, formability, and fatigue resistance. While some progress has been made into constructing models for the deformation mechanisms governing these behaviors, the body of experimental knowledge is still limited, especially for length scales below 10 nanometers. The results described here show stress-strain curves for nanolaminate composites with individual layer thickness of 40 nm and 5 nm. Nanolaminate composites fabricated via magnetron sputtering comprised of alternating 5 nm thick Cu and Nb multilayers (two relatively soft metals) exhibit strengths on par with hardened tool steel and deformability in compression in excess of 25% [1]. The deformability of nanoscale composites is found to be limited by the onset of geometric instability.

Examination of the α-ω two-phase shock-induced microstructure in zirconium and titanium

Omega (ω) phase is formed in alpha (α) zirconium during dynamic loading and can be retained in the recovered material. The pathway for the α to ω change (or the reverse transformation) is not well understood. Zirconium was shock-loaded and the resulting two-phase microstructure was examined. Electron backscatter diffraction (EBSD) was used to characterize the orientation relationships and habit planes between phases to understand the pathways between α and ω phases and compare to Molecular Dynamics (MD) simulations. Based on key microstructural features, a significant amount of α phase appears to have originated from the reverse transformation from ω-Zr on unloading. Results of microstructural analysis will be discussed, along with implications toward phase transformation pathways.

Three-Dimensional Characterization of Sintered UO2+x: Effects of Oxygen Content on Microstructure and Its Evolution

The oxygen content during the intermediate and final stages of sintering can have a strong effect on the microstructural evolution of oxide fuels. Two depleted urania (d-UO2.0 and d-UO2.14) samples, sintered up to a theoretical density of 90%, were serial sectioned using a focused ion beam and characterized with electron backscatter diffraction (EBSD). The EBSD data were used to make three-dimensional reconstructions of the microstructures to evaluate their characteristics at an intermediate stage of sintering. The oxygen content was found to affect grain shape and grain boundary (GB) mobility, as curved and elongated grains were observed in UO2.0, as well as stronger pore-GB interactions, which is an indication that microstructure was less evolved in UO2.0. Both samples presented a similar fraction ([approximate]20%) of special, coincident site lattice boundaries, with larger amounts of Σ3n GBs, and a rather large fraction of Σ11 GBs for UO2.14. Crystallographic GB planes were also determined to study the distributions of all GB parameters. The UO2.0 sample had a large fraction of GB planes close to the Σ3 twinning planes, which suggests that lower-energy interfaces are used to minimize energy in this sample, potentially due to lower overall GB mobility as compared to UO2.14.

Microstructurally explicit simulation of intergranular mass transport in oxide nuclear fuels

Transport of fission products (FPs) inside fuel pellets is an important mechanism that affects microstructure evolution as well as fuel performance. To study this phenomenon for low fuel burnups, when solid-state diffusion is likely to be the controlling mechanism that sets the stage for subsequent phenomena, e.g., fission gas bubble formation and linkage, we created a three-dimensional (3-D) finite element model based on the real microstructure of a depleted UO2 sample. The model couples grain bulk, grain boundary (GB), and triple junction (TJ) diffusion by using 3-D elements for grain bulks, two-dimensional elements for GBs, and one-dimensional elements for TJs. Grain boundary percolation theory is applied in one case study, and the result shows that the presence of high-diffusivity TJs reduces the effect of GB percolation. The model is also used with mass generation from grain bulks, and it is found that localized regions with a high concentration of FPs can form in the presence of a dominant GB percolation path. The work introduces an approach to model diffusion through GBs and TJs at a fair computational cost that can be applied to study the effects of microstructure on FP transport.

Layer Stability and Material Properties of Friction-Stir Welded Cu–Nb Nanolamellar Composite Plates

Initial efforts to friction-stir weld (FSW) Cu–Nb nanolamellar composite plates fabricated via accumulative roll bonding are reported in this study. Parent material layers within the composite were nominally 300 nm and exhibited a hardness of 2.5 GPa. After FSW, two types of microstructures were present: a refined layered structure, and an equiaxed nanocrystalline microstructure with grain diameters on the order of 7 nm. The type of microstructure was dependent on location within the FSW nugget and related to varying amounts of strain. Material hardness increased with refinement, with the equiaxed microstructure reaching a maximum hardness of 6.0 GPa.