Paola Russo

Environmental catalysis: trends and outlook

Abstract Environmental catalysis has continuously grown in importance over the last 2 decades not only in terms of the worldwide catalyst market, but also as a driver of advances in the whole area of catalysis. The development of innovative “environmental” catalysts is also the crucial factor towards the objective of developing a new sustainable industrial chemistry. In the last decade, considerable expansion of the traditional area of environmental catalysis (mainly NOx removal from stationary and mobile sources, and VOC conversion) has also occurred. New areas include: (i) catalytic technologies for liquid or solid waste reduction or purification; (ii) use of catalysts in energy-efficient catalytic technologies and processes; (iii) reduction of the environmental impact in the use or disposal of catalysts; (iv) new eco-compatible refinery, chemical or non-chemical catalytic processes; (v) catalysis for greenhouse gas control; (vi) use of catalysts for user-friendly technologies and reduction of indoor pollution; (vii) catalytic processes for sustainable chemistry; (viii) reduction of the environmental impact of transport. Therefore, a significant change has occurred in the last decade in the areas of interest regarding environmental catalysts and in the modality of approaching the research. This review, based on but not limited to the workshop “Environmental Catalysis: A Step Forward” (Maiori, Italy, May 2001), introduces the proceedings of this workshop reported in this issue of Catalysis Today and has the objective of providing an overview to the topic and setting the basis for a step forward in environmental catalysis research.

Brain uptake of an anti-ischemic agent by nasal administration of microparticles

N(6)-cyclopentyladenosine (CPA) has neuronal anti-ischemic properties, but it is not absorbed into the brain from the bloodstream, where it shows poor stability and induces side effects. Microparticulate drug delivery systems designed for CPA nasal administration and constituted by mannitol or chitosan, were prepared by spray-drying and characterized. Mannitol-lecithin microparticles showed high CPA dissolution rate, whereas chitosan microparticles controlled its release rate. In vitro mucoadhesion studies indicated that CPA-loaded chitosan microparticles had higher mucoadhesive properties compared to mannitol particles. Ex vivo studies on sheep nasal mucosa showed that mannitol microparticles promoted CPA permeation across the mucosa, whereas chitosan microparticles controlled CPA permeation rate in comparison with CPA raw material. In vivo studies were carried out on rats. No CPA was detected in rat cerebrospinal fluid (CSF) and brain sections after intravenous administration. In contrast, after nasal administration of loaded microparticles CPA was found in the CSF at concentrations ranging from high nM to microM values and up to two order of magnitude higher than those obtained at systemic level. CPA was also found in the olfactory bulb at concentrations around 0.1 ng/mg of tissue. These results can open new perspectives for the employment of CPA against brain damages following stroke.

Dry powder inhalers of gentamicin and leucine: formulation parameters, aerosol performance and in vitro toxicity on CuFi1 cells

The high hygroscopicity of gentamicin (G) as raw material hampers the production of respirable particles during aerosol generation and prevents its direct use as powder for inhalation in patients suffering from cystic fibrosis (CF). Therefore, this research aimed to design a new dry powder formulation of G studying dispersibility properties of an aminoacid, L-leucine (leu), and appropriate process conditions. Spray-dried powders were characterized as to water uptake, particle size distribution, morphology and stability, in correlation with process parameters. Aerodynamic properties were analyzed both by Single Stage Glass Impinger and Andersen Cascade Impactor. Moreover, the potential cytotoxicity on bronchial epithelial cells bearing a CFTR F508/F508 mutant genotype (CuFi1) were tested. Results indicated that leu may improve the aerosol performance of G-dried powders. The maximum fine particle fraction (FPF) of about 58.3% was obtained when water/isopropyl alcohol 7:3 system and 15-20% (w/w) of leu were used, compared to a FPF value of 13.4% for neat G-dried powders. The enhancement of aerosol efficiency was credited both to the improvement of the powder flowability, caused by the dispersibility enhancer (aminoacid), and to the modification of the particle surface due to the influence of the organic co-solvent on drying process. No significant degradation of the dry powder was observed up to 6 months of storage. Moreover, particle engineering did not affect either the cell viability or cell proliferation of CuFi1 over a 24 h period.

Prevention and mitigation of dust and hybrid mixture explosions

The results presented in this article focus on the importance of the prevention and mitigation of dust and hybrid mixture explosions. The main objective is to demonstrate the use of the inherent safety principle of moderation to achieve a significant reduction of the risk of explosions. Experiments and a companion modeling study were conducted with a test matrix composed of various size fractions of polyethylene powder together with concentrations of hydrocarbon gas (ethylene, hexane, and propane). The results quantitatively show the increased hazard posed by fine particle sizes of dust and the addition of flammable gases. There are clear implications for industry in terms of moderating the risk of an explosion.

Design and production of gentamicin/dextrans microparticles by supercritical assisted atomisation for the treatment of wound bacterial infections

In this work, the supercritical assisted atomisation (SAA) is proposed, for the first time, for the production of topical carrier microsystems based on alginate-pectin blend. Gentamicin sulphate (GS) was loaded as high soluble and hygroscopic antibiotic model with poor flowability. Particularly, different water solutions of GS/alginate/pectin were processed by SAA to produce spherical microparticles (GAP) of narrow size (about 2 μm). GS loading was varied between 20% and 33% (w/w) with an encapsulation efficiency reaching about 100%. The micronised powders also showed high flow properties, good stability and constant water content after 90 days in accelerated storage conditions. The release profiles of the encapsulated drug were monitored using vertical diffusion Franz cells to evaluate the application of GAP microsystems as self-consistent powder formulation or in specific fibres or gels for wound dressing. All formulations showed an initial burst effect in the first 6h of application (40-65% of GS loaded), and in particular GAP4 produced with a GS/alginate/pectin ratio of 1:3:1, exhibited the ability to release GS continuously over 6 days. Antimicrobial tests against Staphylococcus aureus indicated that GS antibiotic activity was preserved at 6 days and higher than pure GS at 12 and 24 days for all SAA formulations, especially for GAP1.

Performances of a catalytic foam trap for soot abatement

Abstract A catalytic trap for soot particles was prepared by deposition of Cu–V–K–Cl catalyst on a ceramic foam. Catalytic trap performances were evaluated by treating the exhaust of a gas oil burner under different operating conditions. The results obtained showed that ceramic foam is a particularly suitable support for this application since it yields low gas pressure drop, good soot collection efficiency (“deep bed” filtration mechanism), high thermal shock resistance and good contact throughout the filter between soot particles and catalyst surface. In addition, the catalytic foam trap is able to spontaneously regenerate at operating conditions comparable to those typical of diesel engine exhaust and after more than 70 test hours it retains its activity towards soot oxidation.

Prilling for the development of multi-particulate colon drug delivery systems: Pectin vs. pectin–alginate beads

This paper proposes a multi-particulate drug delivery system produced by prilling technique in combination with an enteric coating. Optimization of process parameters, such as feed viscosity at nozzle, selection of cross-linker, pH of the gelling solution and cross-linking time, allows to obtain beads with strong gelled matrix. Results showed that dextran/piroxicam beads demonstrated high encapsulation efficiency, very narrow dimensional distribution and high sphericity. Coated beads retained shape and narrow size distribution of the uncoated particles. Moreover, the strength of the produced Zn(2+)-pectinate beads allows to reduce Eudragit coating thickness. Piroxicam loaded multi-particulate systems show an interesting prolonged drug release in intestinal fluids. Hence, such platforms could be proposed for the treatment of inflammatory bowel diseases.

Physical characteristics and aerosol performance of naringin dry powders for pulmonary delivery prepared by spray-drying

The aim of the present work was to develop dry powders containing naringin for a direct administration to the lung to combat oxidative stress. Naringin microparticles were prepared by spray-drying the neat flavonoid (2-5% w/v) from different water/ethanol co-solvents. The spray-dried powders were characterised for morphology, density, particle size distribution, residual humidity, crystallinity, solubility, thermal behaviour and respirable fraction. The fine fraction of the powders was measured by single-stage glass impinger and Andersen cascade impactor, using the Turbospin device for the deposition tests, wherein the dose to be aerosolised was premetered in a gelatine capsule. By increasing the ethanol content, the feed liquid turned from a suspension into a solution: the spray of flavonoid suspensions led to powders with high crystallinity degree, low water solubility and high bulk density, while the spray of drug solutions led to more amorphous particles, with higher solubility, lower density and improved aerodynamic behaviour. The optimisation of the operative parameters produced enhanced aerosol performance of the flavonoid powders containing only the active compound.

The role of NO in the regeneration of catalytic ceramic filters for soot removal from exhaust gases

Abstract The effect of NO and H2O on the activity of a Cu/V/K/Cl/Ti based catalytic filter in the combustion of soot generated in the flame of a gas-oil burner has been investigated. Temperature programmed oxidation (TPO) of soot collected on a ceramic filter supporting the Cu/V/K/Cl/Ti catalyst was performed with a flow micro-reactor in the absence and in the presence of NO and H2O in the reactant gas. The presence of NO and H2O resulted in a substantial increase of the rate of carbon combustion, and also affected the selectivity (CO2/CO ratio). The enhanced activity is mainly due to carbon oxidation by NO2 formed by NO oxidation on the same catalyst. TPO test performed after sulphation of the catalytic filter evidenced a marked loss of activity. However, in the presence of NO and H2O the activity of soot oxidation was mostly preserved.

Deep filtration and catalytic oxidation: an effective way for soot removal

Catalytic and uncatalytic axial flow ceramic foam traps for soot removal were prepared and tested at the exhaust of a gas oil burner. Soot filtration efficiencies of uncatalytic and catalytic traps were comparable and depended on the burner operating conditions. A threshold temperature of the catalyst of about 330 °C was determined. Above such a temperature while the pressure drop through the uncatalytic trap increases continuously because of soot load, that through the catalytic trap reaches a steady-state value where the soot amounts captured and burned on the trap were equivalent. Also radial flow ceramic foam traps were prepared and tested at the exhaust of a common rail diesel engine. Their behaviours reflected those of the corresponding axial flow traps. A model descriptive of the relevant phenomena (filtration, combustion and pressure drop time evolution) occurring all over the traps was formulated. It is able to yield the overall trap performances although further improvements are needed in the catalytic case.