Pascal Laheurte

Mechanical properties of low modulus ββ titanium alloys designed from the electronic approach

Titanium alloys dedicated to biomedical applications may display both clinical and mechanical biocompatibility. Based on nontoxic elements such as Ti, Zr, Nb, Ta, they should combine high mechanical resistance with a low elastic modulus close to the bone elasticity (E=20 GPa) to significantly improve bone remodelling and osseointegration processes. These elastic properties can be reached using both lowering of the intrinsic modulus by specific chemical alloying and superelasticity effects associated with a stress-induced phase transformation from the BCC metastable beta phase to the orthorhombic alpha(″) martensite. It is shown that the stability of the beta phase can be triggered using a chemical formulation strategy based on the electronic design method initially developed by Morinaga. This method is based on the calculation of two electronic parameters respectively called the bond order (B(o)) and the d orbital level (M(d)) for each alloy. By this method, two titanium alloys with various tantalum contents, Ti-29Nb-11Ta-5Zr and Ti-29Nb-6Ta-5Zr (wt%) were prepared. In this paper, the effect of the tantalum content on the elastic modulus/yield strength balance has been investigated and discussed regarding the deformation modes. The martensitic transformation beta-->alpha(″) has been observed on Ti-29Nb-6Ta-5Zr in contrast to Ti-29Nb-11Ta-5Zr highlighting the chemical influence of the Ta element on the initial beta phase stability. A formulation strategy is discussed regarding the as-mentioned electronic parameters. Respective influence of cold rolling and flash thermal treatments (in the isothermal omega phase precipitation domain) on the tensile properties has been investigated.

Microstructure and mechanical behavior of superelastic Ti-24Nb-0.5O and Ti-24Nb-0.5N biomedical alloys

In this study, the microstructure and the mechanical properties of two new biocompatible superelastic alloys, Ti-24Nb-0.5O and Ti-24Nb-0.5N (at.%), were investigated. Special attention was focused on the role of O and N addition on α(″) formation, supereleastic recovery and mechanical strength by comparison with the Ti-24Nb and Ti-26Nb (at.%) alloy compositions taken as references. Microstructures were characterized by optical microscopy, X-ray diffraction and transmission electron microscopy before and after deformation. The mechanical properties and the superelastic behavior were evaluated by conventional and cyclic tensile tests. High tensile strength, low Youngs modulus, rather high superelastic recovery and excellent ductility were observed for both superelastic Ti-24Nb-0.5O and Ti-24Nb-0.5N alloys. Deformation twinning was shown to accommodate the plastic deformation in these alloys and only the {332}<113> twinning system was observed to be activated by electron backscattered diffraction analyses.

In situ elaboration of a binary Ti-26Nb alloy by selective laser melting of elemental titanium and niobium mixed powders.

Ti-Nb alloys are excellent candidates for biomedical applications such as implantology and joint replacement because of their very low elastic modulus, their excellent biocompatibility and their high strength. A low elastic modulus, close to that of the cortical bone minimizes the stress shielding effect that appears subsequent to the insertion of an implant. The objective of this study is to investigate the microstructural and mechanical properties of a Ti-Nb alloy elaborated by selective laser melting on powder bed of a mixture of Ti and Nb elemental powders (26 at.%). The influence of operating parameters on porosity of manufactured samples and on efficacy of dissolving Nb particles in Ti was studied. The results obtained by optical microscopy, SEM analysis and X-ray microtomography show that the laser energy has a significant effect on the compactness and homogeneity of the manufactured parts. Homogeneous and compact samples were obtained for high energy levels. Microstructure of these samples has been further characterized. Their mechanical properties were assessed by ultrasonic measures and the Youngs modulus found is close to that of classically elaborated Ti-26 Nbingot.

Interaction of bone-dental implant with new ultra low modulus alloy using a numerical approach

Although mechanical stress is known as being a significant factor in bone remodeling, most implants are still made using materials that have a higher elastic stiffness than that of bones. Load transfer between the implant and the surrounding bones is much detrimental, and osteoporosis is often a consequence of such mechanical mismatch. The concept of mechanical biocompatibility has now been considered for more than a decade. However, it is limited by the choice of materials, mainly Ti-based alloys whose elastic properties are still too far from cortical bone. We have suggested using a bulk material in relation with the development of a new beta titanium-based alloy. Titanium is a much suitable biocompatible metal, and beta-titanium alloys such as metastable TiNb exhibit a very low apparent elastic modulus related to the presence of an orthorhombic martensite. The purpose of the present work has been to investigate the interaction that occurs between the dental implants and the cortical bone. 3D finite element models have been adopted to analyze the behavior of the bone-implant system depending on the elastic properties of the implant, different types of implant geometry, friction force, and loading condition. The geometry of the bone has been adopted from a mandibular incisor and the surrounding bone. Occlusal static forces have been applied to the implants, and their effects on the bone-metal implant interface region have been assessed and compared with a cortical bone/bone implant configuration. This work has shown that the low modulus implant induces a stress distribution closer to the actual physiological phenomenon, together with a better stress jump along the bone implant interface, regardless of the implant design.

Synthesis and characterization of Ti-27.5Nb alloy made by CLAD® additive manufacturing process for biomedical applications

Biocompatible beta-titanium alloys such as Ti-27.5(at.%)Nb are good candidates for implantology and arthroplasty applications as their particular mechanical properties, including low Youngs modulus, could significantly reduce the stress-shielding phenomenon usually occurring after surgery. The CLAD® process is a powder blown additive manufacturing process that allows the manufacture of patient specific (i.e. custom) implants. Thus, the use of Ti-27.5(at.%)Nb alloy formed by CLAD® process for biomedical applications as a mean to increase cytocompatibility and mechanical biocompatibility was investigated in this study. The microstructural properties of the CLAD-deposited alloy were studied with optical microscopy and electron back-scattered diffraction (EBSD) analysis. The conservation of the mechanical properties of the Ti-27.5Nb material after the transformation steps (ingot-powder atomisation-CLAD) were verified with tensile tests and appear to remain close to those of reference material. Cytocompatibility of the material and subsequent cell viability tests showed that no cytotoxic elements are released in the medium and that viable cells proliferated well.

Fatigue performance evaluation of a Nickel-free titanium-based alloy for biomedical application - Effect of thermomechanical treatments

In the present work, structural fatigue experiments were performed on a Ti-26Nb alloy subjected to different thermomechanical treatments: a severe cold rolling, a solution treatment and two aging treatments at low-temperature conducted after cold rolling in order to optimize the kinetics of precipitation. The aim is to investigate the effect of microstructural refinement obtained by these processes on fatigue performances. Preliminary tensile tests were performed on each state and analyzed in terms of the microstructure documented by using X-Ray diffraction and TEM analysis. These tests clearly promote the short-time-aged cold-rolled state with a fine α and ω phases precipitation. An interesting balance between mechanical properties such as high strength and low Youngs modulus has been obtained. Cyclic bending tests were carried out in air at 0.5%, 1%, 2% and 3% imposed strain amplitudes. At low straining amplitude, where the fatigue performances are at their best, the cold-rolled state does not break at 3×106 cycles and the long-time aged precipitation hardened state seems to be a good competitor compared to the cold-rolled state. All failure characteristics are documented by Scanning Electron Microscopy (SEM) micrographs and analyzed in term of microstructure.

Optimisation of mechanical properties of Ti–Nb binary alloys for biomedical applications

b-Ti alloys consisting of non-cytotoxic elements have been extensively studied for biomedical applications with regard to their mechanical properties as shape memory effect and superelasticity. The success of implants is directly related to the principle of osseointegration, a process of implant–bone interaction. This process depends on the loading conditions at the surrounding bone, which are affected by the geometrical and material properties of the prosthesis (Girod et al. 2010). To reach mechanical compatibility, the ‘stress shielding’ effect should be avoided. This effect is due to the absence of mechanical stress and the large difference in stiffness dependent on elastic modulus between the host bone and the implant material, which can induce bone atrophy and loss of implant (Niinomi 2008; Sumitomo et al. 2008). This Young’s modulus should be as close as possible to that of the host bone (20 GPa) to achieve a homogeneous load transfer between implant and bone (Laheurte et al. 2010). In addition to low Young’s modulus, high strength is also required for such applications to endure stresses. However, it is not easy to achieve low Young’s modulus and high strength simultaneously. The aim of our study was to find adequate strategies for combining superelasticity, relatively high strength while keeping a low elastic modulus. Severe cold-rolling deformation followed by a short heat treatment resulting in nanostructure is shown to be effective in improving strength and superelasticity without sacrificing low Young’s modulus values.

Variations of the Elastic Properties of the CoCrFeMnNi High Entropy Alloy Deformed by Groove Cold Rolling

The variations of the mechanical properties of the CoCrFeMnNi high entropy alloy (HEA) during groove cold rolling process were investigated with the aim of understanding their correlation relationships with the crystallographic texture. Our study revealed divergences in the variations of the microhardness and yield strength measured from samples deformed by groove cold rolling and conventional cold rolling processes. The crystallographic texture analyzed by electron back scattered diffraction (EBSD) revealed a hybrid texture between those obtained by conventional rolling and drawing processes. Though the groove cold rolling process induced a marked strengthening effect in the CoCrFeMnNi HEA, the mechanical properties were also characterized by an unusual decrease of the Young’s modulus as the applied groove cold rolled deformation increased up to about 0.5 before reaching a stabilized value. This decrease of the Young’s modulus was attributed to the increased density of mobile dislocations induced by work hardening during groove cold rolling processing.

Stress Concentration and Mechanical Strength of Cubic Lattice Architectures

The continuous design of cubic lattice architecture materials provides a wide range of mechanical properties. It makes possible to control the stress magnitude and the local maxima in the structure. This study reveals some architectures specifically designed to reach a good compromise between mass reduction and mechanical strength. Decreased local stress concentration prevents the early occurrence of localized plasticity or damage, and promotes the fatigue resistance. The high performance of cubic architectures is reported extensively, and structures with the best damage resistance are identified. The fatigue resistance and S–N curves (stress magnitude versus lifetime curves) can be estimated successfully, based on the investigation of the stress concentration. The output data are represented in two-dimensional (2D) color maps to help mechanical engineers in selecting the suitable architecture with the desired stress concentration factor, and eventually with the correct fatigue lifetime.

Contribution of computational model for assessment of heart tissue local stress caused by suture in LVAD implantation

STUDY Implantation of a Left Ventricular Assist Device (LVAD) may produce both excessive local tissue stress and resulting strain-induced tissue rupture that are potential iatrogenic factors influencing the success of the surgical attachment of the LVAD into the myocardium. By using a computational simulation compared to mechanical tests, we sought to investigate the characteristics of stress-induced suture material on porcine myocardium. METHODS Tensile strength experiments (n = 8) were performed on bulk left myocardium to establish a hyperelastic reduced polynomial constitutive law. Simultaneously, suture strength tests on left myocardium (n = 6) were performed with a standard tensile test setup. Experiments were made on bulk ventricular wall with a single U-suture (polypropylene 3-0) and a PTFE pledget. Then, a Finite Element simulation of a LVAD suture case was performed. Strength versus displacement behavior was compared between mechanical and numerical experiments. Local stress fields in the model were thus analyzed. RESULTS A strong correlation between the experimental and the numerical responses was observed, validating the relevance of the numerical model. A secure damage limit of 100 kPa on heart tissue was defined from mechanical suture testing and used to describe numerical results. The impact of suture on heart tissue could be accurately determined through new parameters of numerical data (stress diffusion, triaxiality stress). Finally, an ideal spacing between sutures of 2 mm was proposed. CONCLUSION Our computational model showed a reliable ability to provide and predict various local tissue stresses created by suture penetration into the myocardium. In addition, this model contributed to providing valuable information useful to design less traumatic sutures for LVAD implantation. Therefore, our computational model is a promising tool to predict and optimize LVAD myocardial suture.