Patrick Cappillino

Nanoporous Pd alloys with compositionally tunable hydrogen storage properties prepared by nanoparticle consolidation

Nanoporous palladium and palladium alloys are expected to have improved mass transport rates and cycle life compared to bulk materials for energy storage and other applications due to high ratios of surface area to metal volume. Preparation of such materials with high thermal stability and well-controlled metal composition, however, remains a challenge. This work describes a scalable, bottom-up technique for preparing nanoporous palladium alloys based on partial consolidation of dendrimer-encapsulated nanoparticles (DEN). Destabilization of a colloidal suspension of DEN and purification yields high surface area material (60–80 m2 g−1) with a broad pore size distribution centered between 20 and 50 nm. This approach allows for precise tuning of product composition through adjustment of the composition of the precursor DEN. Nanoporous Pd0.9Rh0.1 alloys with uniform composition or with Rh enrichment at pore walls and grain boundaries have been prepared and these structures have been confirmed with high-spatial resolution, aberration corrected quantitative STEM-EDS. Compared to bulk alloys of the same nominal composition, the nanoporous bimetallics show much faster hydrogen uptake kinetics, and store hydrogen at much lower pressure. Pore structure remains intact to temperatures above 300 °C, suggesting that these materials will have long lifetimes at the temperatures used for hydrogen storage applications.

Synthesis of mesoporous palladium with tunable porosity and demonstration of its thermal stability by in situ heating and environmental transmission electron microscopy

Palladium and its alloys have high-value applications as materials for high-performance hydrogen storage, chromatographic separation of hydrogen isotopes, electrocatalysis and catalysis. These materials can be formed by chemical or electrochemical reduction in a lyotropic liquid crystalline template that constrains their growth on the nanometer scale. This approach works for a variety of metals, but Pd presents special challenges due to the autocatalytic nature of its growth, which can disrupt the template structure, resulting in disordered pores. Presented herein is a scaleable synthesis that overcomes these challenges, yielding mesoporous Pd powder having pore diameters of 7 or 13 nm. Pore size control is effected by varying the size of the molecular template, polystyrene-block-polyethylene oxide. We have used heated-stage TEM for in situ observation of the materials in vacuum and in the presence of H2 gas, demonstrating that both pore diameter and the chemical state of the surface play important roles in determining thermal stability. Improved stability compared to previously reported examples facilitates preparation of scalable quantities of regularly mesoporous Pd that retains porosity at the elevated temperatures required for applications in hydrogen charge/discharge and catalysis.

Atomic-Layer Electroless Deposition: A Scalable Approach to Surface-Modified Metal Powders

Palladium has a number of important applications in energy and catalysis in which there is evidence that surface modification leads to enhanced properties. A strategy for preparing such materials is needed that combines the properties of (i) scalability (especially on high-surface-area substrates, e.g. powders); (ii) uniform deposition, even on substrates with complex, three-dimensional features; and (iii) low-temperature processing conditions that preserve nanopores and other nanostructures. Presented herein is a method that exhibits these properties and makes use of benign reagents without the use of specialized equipment. By exposing Pd powder to dilute hydrogen in nitrogen gas, sacrificial surface PdH is formed along with a controlled amount of dilute interstitial hydride. The lattice expansion that occurs in Pd under higher H2 partial pressures is avoided. Once the flow of reagent gas is terminated, addition of metal salts facilitates controlled, electroless deposition of an overlayer of subnanometer thickness. This process can be cycled to create thicker layers. The approach is carried out under ambient processing conditions, which is an advantage over some forms of atomic layer deposition. The hydride-mediated reaction is electroless in that it has no need for connection to an external source of electrical current and is thus amenable to deposition on high-surface-area substrates having rich, nanoscale topography as well as on insulator-supported catalyst particles. STEM-EDS measurements show that conformal Rh and Pt surface layers can be formed on Pd powder with this method. A growth model based on energy-resolved XPS depth profiling of Rh-modified Pd powder is in general agreement. After two cycles, deposits are consistent with 70-80% coverage and a surface layer with a thickness from 4 to 8 Å.

Enhanced Kinetics of Electrochemical Hydrogen Uptake and Release by Palladium Powders Modified by Electrochemical Atomic Layer Deposition

Electrochemical atomic layer deposition (E-ALD) is a method for the formation of nanofilms of materials, one atomic layer at a time. It uses the galvanic exchange of a less noble metal, deposited using underpotential deposition (UPD), to produce an atomic layer of a more noble element by reduction of its ions. This process is referred to as surface limited redox replacement and can be repeated in a cycle to grow thicker deposits. It was previously performed on nanoparticles and planar substrates. In the present report, E-ALD is applied for coating a submicron-sized powder substrate, making use of a new flow cell design. E-ALD is used to coat a Pd powder substrate with different thicknesses of Rh by exchanging it for Cu UPD. Cyclic voltammetry and X-ray photoelectron spectroscopy indicate an increasing Rh coverage with increasing numbers of deposition cycles performed, in a manner consistent with the atomic layer deposition (ALD) mechanism. Cyclic voltammetry also indicated increased kinetics of H sorption and desorption in and out of the Pd powder with Rh present, relative to unmodified Pd.

Site Specific Preparation of Powders for High-Resolution Analytical Electron Microscopy Using a Ga+ Focused Ion Beam

Preparation of powders for high-resolution microscopy presents specific challenges not present in bulk materials. Nanoscale powders (diameters <~100 nm) can be directly deposited on to a TEM grid with drop casting and are usually thin enough for electron transparency in a 200 kV instrument or above. Microscale powders (diameters ~1 um), on the other hand, must be thinned to electron transparency for high-resolution spatial and chemical analysis.