Paul Alexander J. Bagot

Mining information from atom probe data.

Whilst atom probe tomography (APT) is a powerful technique with the capacity to gather information containing hundreds of millions of atoms from a single specimen, the ability to effectively use this information creates significant challenges. The main technological bottleneck lies in handling the extremely large amounts of data on spatial-chemical correlations, as well as developing new quantitative computational foundations for image reconstruction that target critical and transformative problems in materials science. The power to explore materials at the atomic scale with the extraordinary level of sensitivity of detection offered by atom probe tomography has not been not fully harnessed due to the challenges of dealing with missing, sparse and often noisy data. Hence there is a profound need to couple the analytical tools to deal with the data challenges with the experimental issues associated with this instrument. In this paper we provide a summary of some key issues associated with the challenges, and solutions to extract or mine fundamental materials science information from that data.

Insights into microstructural interfaces in aerospace alloys characterised by atom probe tomography

Atom probe tomography (APT) is becoming increasingly applied to understand the relationship between the structure and composition of new alloys at the micro- and nanoscale and their physical properties. Here, we use APT datasets from two modern aerospace alloys to highlight the detailed information available from APT analysis, along with potential pitfalls that can affect data interpretation. The interface between two phases in a Ti–6Al–4V alloy is used to illustrate the importance of parameter choice when using proximity histograms or concentration profiles to characterise interfacial chemistry. The higher number density of precipitates and large number of constituent elements in a maraging steel (F1E) present additional challenges such as peak overlaps that vary across the dataset, along with inhomogeneous interface chemistries.

Nanoscale Stoichiometric Analysis of a High-Temperature Superconductor by Atom Probe Tomography

The functional properties of the high-temperature superconductor Y1Ba2Cu3O7-δ (Y-123) are closely correlated to the exact stoichiometry and oxygen content. Exceeding the critical value of 1 oxygen vacancy for every five unit cells (δ>0.2, which translates to a 1.5 at% deviation from the nominal oxygen stoichiometry of Y7.7Ba15.3Cu23O54-δ ) is sufficient to alter the superconducting properties. Stoichiometry at the nanometer scale, particularly of oxygen and other lighter elements, is extremely difficult to quantify in complex functional ceramics by most currently available analytical techniques. The present study is an analysis and optimization of the experimental conditions required to quantify the local nanoscale stoichiometry of single crystal yttrium barium copper oxide (YBCO) samples in three dimensions by atom probe tomography (APT). APT analysis required systematic exploration of a wide range of data acquisition and processing conditions to calibrate the measurements. Laser pulse energy, ion identification, and the choice of range widths were all found to influence composition measurements. The final composition obtained from melt-grown crystals with optimized superconducting properties was Y7.9Ba10.4Cu24.4O57.2.

Gamma Prime Precipitate Evolution During Aging of a Model Nickel-Based Superalloy

The microstructural stability of nickel-based superalloys is critical for maintaining alloy performance during service in gas turbine engines. In this study, the precipitate evolution in a model polycrystalline Ni-based superalloy during aging to 1000 hours has been studied via transmission electron microscopy, atom probe tomography, and neutron diffraction. Variations in phase composition and precipitate morphology, size, and volume fraction were observed during aging, while the constrainedxa0lattice misfit remained constant at approximately zero. The experimental composition of the γ matrix phase was consistent with thermodynamic equilibrium predictions, while significant differences were identified between the experimental and predicted results from the γ′ phase. Thesexa0results have implications for the evolution of mechanical properties in service and their prediction using modeling methods.

Characterizing solute hydrogen and hydrides in pure and alloyed titanium at the atomic scale

Abstract Ti and its alloys have a high affinity for hydrogen and are typical hydride formers. Ti-hydride are brittle phases which probably cause premature failure of Ti-alloys. Here, we used atom probe tomography and electron microscopy to investigate the hydrogen distribution in a set of specimens of commercially pure Ti, model and commercial Ti-alloys. Although likely partly introduced during specimen preparation with the focused-ion beam, we show formation of Ti-hydrides along α grain boundaries and α/β phase boundaries in commercial pure Ti and α+β binary model alloys. No hydrides are observed in the α phase in alloys with Al addition or quenched-in Mo supersaturation.

Automated Atom-By-Atom Three-Dimensional (3D) Reconstruction of Field Ion Microscopy Data

An automated procedure has been developed for the reconstruction of field ion microscopy (FIM) data that maintains its atomistic nature. FIM characterizes individual atoms on the specimens surface, evolving subject to field evaporation, in a series of two-dimensional (2D) images. Its unique spatial resolution enables direct imaging of crystal defects as small as single vacancies. To fully exploit FIMs potential, automated analysis tools are required. The reconstruction algorithm developed here relies on minimal assumptions and is sensitive to atomic coordinates of all imaged atoms. It tracks the atoms across a sequence of images, allocating each to its respective crystallographic plane. The result is a highly accurate 3D lattice-resolved reconstruction. The procedure is applied to over 2000 tungsten atoms, including ion-implanted planes. The approach is further adapted to analyze carbides in a steel matrix, demonstrating its applicability to a range of materials. A vast amount of information is collected during the experiment that can underpin advanced analyses such as automated detection of out of sequence events, subangstrom surface displacements and defects effects on neighboring atoms. These analyses have the potential to reveal new insights into the field evaporation process and contribute to improving accuracy and scope of 3D FIM and atom probe characterization.

Correlative atomic scale characterisation of secondary carbides in M50 bearing steel

Abstract Correlative atom probe tomography (APT) and transmission electron microscopy (TEM) are used to characterise the microstructure and chemistry of carbide precipitation in M50 bearing steel. This is a prerequisite in establishing relationships between the microstructure and hydrogen embrittlement (HE) resistance. Secondary carbides are the focus of this study, as they play a major role in improving HE-resistance. Secondary carbides are observed in APT, with compositions close to M4C3, M2C and M3C. Correlative TEM measured orientation relationships between the martensite matrix and carbides, enabling the confirmation of M3C cementite precipitates in the corresponding APT reconstruction. Additionally, other precipitates observed in TEM were correlated to the M2C carbides in APT data. The M4C3 carbides are found to have a significantly lower volume fraction than the M2C carbides.

Characterization of Phase Chemistry and Partitioning in a Family of High-Strength Nickel-Based Superalloys

A family of novel polycrystalline Ni-based superalloys with varying Ti:Nb ratios has been created using computational alloy design techniques, and subsequently characterized using atom probe tomography and electron microscopy. Phase chemistry, elemental partitioning, and γ′ character have been analyzed and compared with thermodynamic predictions created using Thermo-Calc. Phase compositions and γ′ volume fraction were found to compare favorably with the thermodynamically predicted values, while predicted partitioning behavior for Ti, Nb, Cr, and Co tended to overestimate γ′ preference over the γ matrix, often with opposing trends vs Nb concentration.

In-Service Oxidation and Microstructural Evolution of a Nickel Superalloy in a Formula 1 Car Exhaust

The oxidation response and microstructural evolution of an Inconel 625 alloy exhaust manifold exposed to an automobile racing environment has been examined using a range of advanced electron microscopy-based techniques, atom probe tomography and high-sensitivity laser ablation mass spectrometry. The dynamic, corrosive gas conditions result in accelerated oxidation, with the inner exhaust surface also heavily contaminated by multiple species including Zn, P, K and Na. Nb carbides and Ti nitrides identified in stock control samples evolve into mixed (Ti, Nb)N species during exposure, decorated by smaller Mo, Si-rich precipitates. The exposed alloy component therefore reveals unique surface and subsurface features following in-service use.

Understanding Corrosion and Hydrogen Pickup of Zirconium Fuel Cladding Alloys: The Role of Oxide Microstructure, Porosity, Suboxides, and Second-Phase Particles

We have used a range of advanced microscopy techniques to study the microstructure, the nanoscale chemistry and the porosity in a range of zirconium alloys at different stages of oxidation. Samples from both autoclave and in-reactor conditions were available to compare, including ZIRLO, Zr-1.0Nb and Zr-2.5Nb samples with different heat-treatments. (Scanning) Transmission Electron Microscopy ((S)TEM), Transmission Kikuchi Diffraction (TKD) and automated crystal orientation mapping with TEM 2,3 were used to study the grain structure and phase distribution. Significant differences in grain morphology were observed between samples oxidised in the autoclave and in-reactor samples, with shorter, less well-aligned monoclinic grains and more tetragonal grains seen in the neutron irradiated samples. A combination of Energy Dispersion X-ray (EDX) mapping in STEM and Atom Probe Tomography (APT) analysis of SPPs can reveal the main and the minor element distributions respectively. Neutron irradiation seems to have little effect on promoting fast oxidation or dissolution of β-Nb precipitates, but encourages dissolution of Fe from Laves phase precipitates. Electron Energy Loss Spectroscopy (EELS) analysis of the oxidation state of Nb in β-Nb SPPs in the oxide reveal the fully oxidised Nb state in the SPPs deep into the oxide, but Nb in the crystalline SPPs near the metaloxide interface. EELS analysis and automated crystal orientation mapping with TEM have also revealed Widmanstatten-type suboxide layers in some samples with the hexagonal ZrO structure predicted by ab initio modelling. The combined thickness of the ZrO suboxide and oxygen-saturated layers at the metal-oxide interface correlates well to the estimated instantaneous oxidation rate, suggesting that the presence of this oxygen rich zone is part of the protective oxide that is rate limiting in the key in the transport processes involved in oxidation. Porosity in the oxide has a major influence on the overall rate of oxidation, and there is much more porosity in the rapidly oxidising annealed Zr-1.0Nb alloy than found in either the recrystallised alloy or the similar alloy exposed to neutron irradiation.