Pei-Ting Tsai

13% Efficiency Hybrid Organic/Silicon-Nanowire Heterojunction Solar Cell via Interface Engineering

Interface carrier recombination currently hinders the performance of hybrid organic-silicon heterojunction solar cells for high-efficiency low-cost photovoltaics. Here, we introduce an intermediate 1,1-bis[(di-4-tolylamino)phenyl]cyclohexane (TAPC) layer into hybrid heterojunction solar cells based on silicon nanowires (SiNWs) and conjugate polymer poly(3,4-ethylenedioxy-thiophene):poly(styrenesulfonate) (PEDOT:PSS). The highest power conversion efficiency reaches a record 13.01%, which is largely ascribed to the modified organic surface morphology and suppressed saturation current that boost the open-circuit voltage and fill factor. We show that the insertion of TAPC increases the minority carrier lifetime because of an energy offset at the heterojunction interface. Furthermore, X-ray photoemission spectroscopy reveals that TAPC can effectively block the strong oxidation reaction occurring between PEDOT:PSS and silicon, which improves the device characteristics and assurances for reliability. These learnings point toward future directions for versatile interface engineering techniques for the attainment of highly efficient hybrid photovoltaics.

Multilayer rapid-drying blade coating for organic solar cells by low boiling point solvents

A bulk heterojunction organic solar cell with poly(3-hexylthiophene) (P3HT) as the donor and (6,6)-phenyl-C61-butyric acid methyl ester (PCBM) as the acceptor is deposited using blade coating on a hot plate at 80 °C with hot air of 70 °C applied from above. In contrast to the 30 min of conventional dichlorobenzene solvent annealing, the rapid-drying blade coating forms a dry film in 1 s. The fabrication throughput is substantially enhanced. The blade-coated film has a smoother surface roughness of 3.5 nm compared with 10.5 nm for solvent annealing; however, the desired phase separation in the 50 nm scale forms despite the rapid drying. A single layer solar cell exhibits power conversion efficiency of 4.1% with blade coating in chlorobenzene, which is the same as solvent annealing device. A multilayer device with carrier blocking layers fabricated entirely of the less toxic toluene also exhibits efficiency of 4.1%.

Rear interface engineering of hybrid organic-silicon nanowire solar cells via blade coating.

In this work, we investigate blade-coated organic interlayers at the rear surface of hybrid organic-silicon photovoltaics based on two small molecules: Tris(8-hydroxyquinolinato) aluminium (Alq(3)) and 1,3-bis(2-(4-tert-butylphenyl)-1,3,4-oxadiazol-5-yl) benzene (OXD-7). In particular, soluble Alq(3) resulting in a uniform thin film with a root-mean-square roughness < 0.2nm is demonstrated for the first time. Both devices with the Alq(3) and OXD-7 interlayers show notable enhancement in the open-circuit voltage and fill-factor, leading to a net efficiency increase by over 2% from the reference, up to 11.8% and 12.5% respectively. The capacitance-voltage characteristics confirm the role of the small-molecule interlayers resembling a thin interfacial oxide layer for the Al-Si Schottky barrier to enhance the built-in potential and facilitate charge transport. Moreover, the Alq(3) interlayer in optimized devices exhibits isolated phases with a large surface roughness, in contrast to the OXD-7 which forms a continuous uniform thin film. The distinct morphological differences between the two interlayers further suggest different enhancement mechanisms and hence offer versatile functionalities to the advent of hybrid organic-silicon photovoltaics.

Blade-coated sol-gel indium-gallium-zinc-oxide for inverted polymer solar cell

The inverted organic solar cell was fabricated by using sol-gel indium-gallium-zinc-oxide (IGZO) as the electron-transport layer. The IGZO precursor solution was deposited by blade coating with simultaneous substrate heating at 120 °C from the bottom and hot wind from above. Uniform IGZO film of around 30 nm was formed after annealing at 400 °C. Using the blend of low band-gap polymer poly[(4,8-bis-(2-ethylhexyloxy)-benzo(1,2-b:4,5-b’)dithiophene)-2,6-diyl-alt- (4-(2-ethylhexanoyl)-thieno [3,4-b]thiophene-)-2-6-diyl)] (PBDTTT-C-T) and [6,6]-Phenyl C71 butyric acid methyl ester ([70]PCBM) as the active layer for the inverted organic solar cell, an efficiency of 6.2% was achieved with a blade speed of 180 mm/s for the IGZO. The efficiency of the inverted organic solar cells was found to depend on the coating speed of the IGZO films, which was attributed to the change in the concentration of surface OH groups. Compared to organic solar cells of conventional structure using PBDTTT-C-T: [70]PCBM as active laye...

Hybrid carbon nanotube/silicon Schottky junction solar cells

In this work, highly transparent and conductive multi-wall-carbon nanotubes (MW-CNTs) are employed to realize solution-processed, hybrid silicon (Si) Schottky-junction solar cells. We first describe the optimization of device structures on silicon wafers with nanowire and micropyramidal surface textures, and compare the device characteristics with those of hybrid cells based on Si and poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate) (PEDOT:PSS). The optimized processing conditions include the length of silicon nanowires, the annealing temperature, and the shading ratio of the frontal silver grids. It is found that the hybrid CNT cells outperform the hybrid PEDOT:PSS counterpart under individually optimized processing conditions due to better transparency and conductivity of CNTs than PEDOT:PSS. The best hybrid CNT cells, fabricated using a 14% grid shield ratio, 150 °C annealing temperature, and 150nm nanowire length, achieve a PCE of 11.90% and 13.82% in micro-pyramid and nanowire (NW) textured silicon, respectively, in contrast to 7.43% and 12.96% for hybrid PEDOT:PSS cells. To control the rear surface recombination, we further employ two solution-processed, small-molecule materials, Tris(8-hydroxyquinolinato) aluminium (Alq3) and 1,3-bis(2-(4-tert-butylphenyl)-1,3,4-oxadiazol-5-yl) benzene (OXD-7) via a blade-coating technique between the silicon wafer and aluminum electrode. As a result, the PCE of hybrid CNT/Si NW solar cells is enhanced to 13.92% and 14.41% with the insertion of the Alq3 and OXD-7 rear interlayer, respectively. With the high power conversion efficiency (PCE), manufacturing Si-based solar cells at temperatures below 150 °C without high vacuum conditions not only significantly lowers the fabrication cost, but also enables the use of ultrathin substrates to save on the material cost for the future.

Projected efficiency of organic/inorganic hybrid tandem solar cells

We propose a series-connected hybrid tandem solar cell which consists of an organic solar cell (P3HT/PCBM) as the top cell and an organic/crystalline silicon hybrid solar cell (PEDOT:PSS/c-Si nanowires) as the bottom cell. Based on the device structure, the organic materials can be directly spun-cast onto the inorganic silicon substrate with thermally evaporated metal contacts, making solution-based processes possible for rapid and low-cost production. With a proper design, the hybrid device architecture can achieve a high open-circuit voltage and junction-matched photocurrent, offering a promising approach for next-generation high-efficiency photovoltaics. In this work, we established a device model to investigate the photovoltaic characteristics of the proposed hybrid tandem solar cells by combining the organic and hybrid silicon solar cells with a hypothetic recombination layer (RL). First, the model of single junction solar cells is fitted to the current-voltage curve of fabricated devices. Next, we investigate the properties of the RL between the sub-cells and observe strong correlations with the photovoltaic performance of tandem cells. In our preliminary model, we have realized a cell with an open-circuit voltage (Voc), short-circuit current (Jsc), fill-factor (FF) and power conversion efficiency (PCE) of 1.093 V, 9.715 mA/cm2, 43.725 % and 4.644 %, respectively. We will further tailor the properties of the RL, the active-layer thickness of sub-cells, as well as the band alignment, in order to achieve practical device designs. Currently, the characteristics of real hybrid tandem solar cells remain significantly lower than the simulation result. The reason of such limited cell performance is the poor interfacial contact, which makes it difficult to provide efficient recombination and transport for electrons and holes generated from sub-cells. A number of challenging issues, including interface physics and device design will be discussed.