Peikang Bai

The Heat Treatment Influence on the Microstructure and Hardness of TC4 Titanium Alloy Manufactured via Selective Laser Melting

In this research, the effect of several heat treatments on the microstructure and microhardness of TC4 (Ti6Al4V) titanium alloy processed by selective laser melting (SLM) is studied. The results showed that the original acicular martensite α′-phase in the TC4 alloy formed by SLM is converted into a lamellar mixture of α + β for heat treatment temperatures below the critical temperature (T0 at approximately 893 °C). With the increase of heat treatment temperature, the size of the lamellar mixture structure inside of the TC4 part gradually grows. When the heat treatment temperature is above T0, because the cooling rate is relatively steep, the β-phase recrystallization transforms into a compact secondary α-phase, and a basketweave structure can be found because the primary α-phase develop and connect or cross each other with different orientations. The residence time for TC4 SLM parts when the treatment temperature is below the critical temperature has little influence: both the α-phase and the β-phase will tend to coarsen but hinder each other, thereby limiting grain growth. The microhardness gradually decreases with increasing temperature when the TC4 SLM part is treated below the critical temperature. Conversely, the microhardness increases significantly with increasing temperature when the TC4 SLM part is treated above the critical temperature.

Experimental and theoretical insight into the cooperativity effect in composite wax powder and ternary complex of coronene with CH4 and Mn+ (Mn+ = Li+, Na+, K+, Be2+, Mg2+ or Ca2+)

ABSTRACT The experimental infrared (IR) spectrum of composite wax powder was investigated. The frequency shifts of the C=C anti-symmetrical stretching mode were observed and the experimental cooperativity effect involving Na+···π interaction was suggested. In order to further reveal the nature of cooperativity effect, the interaction energies in Mn+···coronene···CH4 (Mn+ = Li+, Na+, K+, Be2+, Mg2+ or Ca2+) as the model systems of composite wax powder were calculated by using the B3LYP, M06-2X and MP2 methods with 6-311++G** basis set. The results show that the Mn+···π interactions were strengthened upon the formation of ternary complexes. Although the changes of absolute values of the interactions between CH4 and coronene were not obvious, the relative values were considerably significant upon the formation of ternary complexes. The cooperativity effect was perhaps the reason for the formation of notable advantage of composite wax powder upon the introduction of surfactant with cation into wax powder. Reduced density gradient and atoms-in-molecules analysis confirm the cooperativity effect in Mn+···coronene···CH4, and reveal the nature of the formation of the predominant advantage of composite wax powder.

Analysis of Geometrical Characteristics and Properties of Laser Cladding 85 wt.% Ti + 15 wt.% TiBCN Powder on 7075 Aluminum Alloy Substrate

Ti/TiBCN composite coatings were prepared on a 7075 aluminum alloy surface by laser cladding. The relation between the main processing parameters (i.e., laser power, scanning speed, and powder feeding rate) and the geometrical characteristics (i.e., height, width, penetration depth, dilution and wetting angle) of single clad tracks is studied by linear regression analysis. The microstructure, micro-hardness and electrochemical corrosion were investigated by scanning electron microscopy, a Vickers micro-hardness machine, and a standard three-electrode cell, respectively. The results showed that all geometrical track characteristics are observed with high values of the correlation coefficient (R > 0.95). In addition, the average hardness value (750 HV0.2) was obtained of the Ti/TiBCN composite coating, and polarization curves indicated that the composite coatings were harder to corrode than the substrate.

Simulation of Stress Field during the Selective Laser Melting Process of the Nickel-Based Superalloy, GH4169

In this paper, GH4169 alloy’s distributions of temperature and stress during the selective laser melting (SLM) process were studied. The SLM process is a dynamic process of rapid melting and solidification, and we found there were larger temperature gradients near the turning of scan direction and at the overlap of the scanning line, which produced thermal strain and stress concentration and gave rise to warping deformations. The stresses increased as the distance became further away from the melt pool. There was tensile stress in the most-forming zones, but compressive stress occurred near the melt pool area. When the parts were cooled to room temperature after the SLM process, tensile stress was concentrated around the parts’ boundaries. Residual stress along the z direction caused the warping deformations, and although there was tensile stress in the parts’ surfaces, but there was compressive stress near the substrate.

Effect of Selective Laser Melting Process Parameters on Microstructure and Properties of Co-Cr Alloy

Due to the rapid melting and solidification mechanisms involved in selective laser melting (SLM), CoCrMo alloys fabricated by SLM differ from the cast form of the same alloy. In this study, the relationship between process parameters and the morphology and macromechanical properties of cobalt-chromium alloy micro-melting pools is discussed. By measuring the width and depth of the molten pool, a theoretical model of the molten pool is established, and the relationship between the laser power, the scanning speed, the scanning line spacing, and the morphology of the molten pool is determined. At the same time, this study discusses the relationship between laser energy and molding rate. Based on the above research, the optimal process for the laser melting of cobalt-chromium alloy in the selected area is obtained. These results will contribute to the development of biomedical CoCr alloys manufactured by SLM.

Temperature Distribution Laws During Selective Laser Melting Process of Nickel Base Alloy GH4169

In this paper, the temperature distribution laws during selective laser melting process of GH4169 alloy were studied. When the laser power was certain, with the scanning speed reduced the temperature of the melt pool increased, which caused the accumulation of lot of heat, and making the maximum temperature over the boiling point of metal, and thus resulted in the melt pool splash and hence affected the quality of forming. When the scanning speed was a constant, with the increase of laser power, the maximum temperature in melt pool increased. And when the laser power was more than 300 W, it was prone to give rise to the vaporization of powder, and reduced the forming quality. During the forming process, the spot center temperature of each scan line decreased firstly and then increased. The temperature increased in the head and the tail of the scan line, and was stable in the middle of the scan line. The change of midpoint temperature of the scan line was stable, which ensured the performance of each layer was consistent during multi-layer scan process.