Pere Mutjé

Biocomposites from abaca strands and polypropylene. Part I: Evaluation of the tensile properties

In this paper, abaca strands were used as reinforcement of polypropylene matrix and their tensile mechanical properties were studied. It was found relevant increments on the tensile properties of the abaca strand-PP composites despite the lack of good adhesion at fiber-matrix interface. Afterwards, it was stated the influence of using maleated polypropylene (MAPP) as compatibilizer to promote the interaction between abaca strands and polypropylene. The intrinsic mechanical properties of the reinforcement were evaluated and used for modeling both the tensile strength and elastic modulus of the composites. For these cases, the compatibility factor for the ultimate tensile strength was deduced from the modified rule of mixtures. Additionally, the experimental fiber orientation coefficient was measured, allowing determining the interfacial shear strengths of the composites and the critical fiber length of the abaca strand reinforcement. The mechanical improvement was compared to that obtained for fiberglass-reinforced PP composites and evaluated under an economical and technical point of view.

Effect of the combination of biobeating and NFC on the physico-mechanical properties of paper

The combined effect of enzymatic treatment (biobeating) and NFC addition on the mechanical and physical properties of a papermaking pulp suspension was investigated. The influence of pH, consistency of pulp and reaction time of the enzyme on the pulp strength was evaluated by measuring the breaking length of paper sheets made thereof. The results showed that the enzymatic treatment improved mechanical properties of fibres without modifying drainability. After biobeating, NFC was added to the enzyme-treated pulps. Mechanical properties were enhanced, obtaining length at break values similar to those observed in commercial printing/writing paper. Opacity remained constant, whereas porosity was gradually reduced as more amount of NFC was added. The presence of NFC also reduced drainability, although it remained at suitable levels for the papermaking industry. The results suggest that the combination of biobeating and NFC addition can be considered as an alternative to mechanical beating.

Enzymic deinking of old newspapers with cellulase

Abstract Paper recycling industries are oriented towards re-use and sustainability. These effects are combined in different ways to achieve the requirements on printing and writing papers. Biodeinking is an alternative analysed in this study. Cellulase uses improve ink detachment from old newspapers giving similar or better results when cellulase is used in place of classical chemicals. Cellulase needs an optimal contact time with the pulp suspension. Ink detachment can also be optimised by means of defibering efficiency and specific energy consumption. Increasing the consistency and decreasing the repulping time enhance savings and therefore sustainability. These two parameters are analysed in terms of shear factor λ .

Nanofibrillated cellulose as an additive in papermaking process: A review

During the last two decades, cellulose nanofibres (CNF) have emerged as a promising, sustainable reinforcement with outstanding potential in material sciences. Though application of CNF in papermaking is recent, it is expected to find implementation in the near future to give a broader commercial market to this type of cellulose. The present review highlights recent progress in the field of the application of cellulose nanofibres as additives in papermaking. The effect of CNF addition on the wet end process is analysed according to the type of pulp used for papermaking. According to the literature consulted, improvement in papers overall properties after CNF addition depended not only on the type and amount of CNF applied, but also in the pulps origin and treatment. Bulk and surface application of CNF also presented significant differences regarding papers final properties. This review also revises the mechanisms behind CNF reinforcing effect on paper and the effect of chemically modified CNF as additives.

Suitability of wheat straw semichemical pulp for the fabrication of lignocellulosic nanofibres and their application to papermaking slurries

The present work studies the feasibility of wheat soda pulp as a raw material for the fabrication of cellulose nanofibres and their application as an additive in papermaking. Wheat straws were cooked under alkaline conditions and the resulting pulp was used as a raw material for the production of lignocellulosic nanofibres (LCNF). Nanofibres were fabricated by intense mechanical beating followed by high-pressure homogenization. The produced LCNF were characterized and applied to papermaking slurry based also on wheat straw soda pulp. Paper sheets made thereof were analysed for their physical and mechanical properties. The results indicated that paper strength was improved after addition of LCNF, whereas density increased and porosity was reduced. These improvements in properties (except the Tear Index) are significant because they were achieved using LCNF with lower fibrillation degree compared to previous works where chemically pre-treated LCNF were used as reinforcement.

On the morphology of cellulose nanofibrils obtained by TEMPO-mediated oxidation and mechanical treatment.

The morphological properties of cellulose nanofibrils obtained from eucalyptus pulp fibres were assessed. Two samples were produced with the same chemical treatment (NaClO/NaBr/TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical) oxidation), but distinct mechanical treatment intensities during homogenization. It was shown that the nanofibrils production yield increases with the mechanical energy. The effect of mechanical treatment on the yield was confirmed by laser profilometry of air-dried nanocellulose films. However, no significant differences were detected regarding the nanofibrils width as measured by atomic force microscopy (AFM) of air-dried films. On the other hand, differences in size were found either by laser diffraction spectroscopy or by dynamic light scattering (DLS) of the cellulose nanofibrils suspensions as a consequence of the differences in the length distribution of both samples. The nanofibrils length of the more nanofibrillated sample was calculated based on the width measured by AFM and the hydrodynamic diameter obtained by DLS. A length value of ca. 600 nm was estimated. The DLS hydrodynamic diameter, as an equivalent spherical diameter, was used to estimate the nanofibrils length assuming a cylinder with the same volume and with the diameter (width) assessed by AFM. A simple method is thus proposed to evaluate the cellulose nanofibrils length combining microscopy and light scattering methods.

Are Cellulose Nanofibers a Solution for a More Circular Economy of Paper Products

This paper presents the study of the feasibility of incorporating lignocellulosic nanofibers (LCNF) to paper in order to maintain the relevant physical properties and increase the number of cycles that paper can be recycled in the technosphere in a more circular economy. For that purpose, the effect of mechanical refining in recycling processes was compared with that of the novel LCNF addition. In this sense, the behavior of a bleached kraft hardwood pulp when recycled was investigated, as well as the effects of each methodology. Since there are many issues to be considered when trying to replace a technology, the present paper analyses its feasibility from a technical and environmental point of view. Technically, LCNF present greater advantages against mechanical refining, such as higher mechanical properties and longer durability of the fibers. A preliminary life cycle assessment showed that the environmental impacts of both systems are very similar; however, changing the boundary conditions to some feasible future scenarios, led to demonstrate that the CNF technology may improve significantly those impacts.

Nanofibrillated cellulose (CNF) from eucalyptus sawdust as a dry strength agent of unrefined eucalyptus handsheets

Nanofibrillated cellulose has been obtained from the cellulosic fraction of eucalyptus sawdust. The fractionation process involved the partial removal of hemicelluloses and lignin. CNF was obtained using TEMPO oxidation with NaOCl in basic medium followed by mechanical homogenization. The obtained CNF was subsequently used as a dry strength agent on unbleached unrefined eucalyptus pulp. The addition of 3, 6 and 9 wt.% of CNF increased lineally the tensile index of handsheets to about 55 N mg(-1) at 35°SR, compatible with papermachine runnability. The other mechanical properties also increased substantially, and porosity decreased moderately. The estimated specific surface and average diameter of these CNF were 60 m(2)g(-1), and of 41.0 nm, respectively. The addition of 9 wt.% of CNF produced an increase in mechanical strength, equivalent to that produced by PFI refining at 1600 revolutions.

The feasibility of incorporating cellulose micro/nanofibers in papermaking processes: the relevance of enzymatic hydrolysis

Cellulose nanofiber (CNF) is becoming a topic of great interest among the industrial and academic communities, mainly due to their potential applications in very well-differentiated industrial sectors. Among this wide range of applications, papermaking is one of the most accepted and studied. However, it is widely known that the papermaking sector is forced to compete in markets where products do not have huge added value and production margins are very low. Therefore, papermakers are constantly looking for new technologies that balance efficiency and production costs. In line with this, the present work attempts to assay the enzymatic hydrolysis of cellulose fibers to obtain CNFs. Accordingly, pH, pulp consistency, treatment time, enzyme dosage and temperature were varied to find a combination of parameters that could lead to highly efficient CNF in terms of the mechanical properties of paper enhancement and production costs. For this, CNFs were applied to unrefined and refined bleached kraft pulps and their properties were assessed. The obtained results demonstrated that it is possible to obtain highly efficient CNFs from bleached pulp at affordable costs for papermakers. Moreover, it was found that the treatment time has a key role during the production of this CNF but at low enzyme dosages since the obtained results, in terms of intrinsic properties and reinforcing potential, for high enzyme charges did not vary significantly as time was increased. In sum, the present work offers a cost-efficient solution for the application of CNF in the production of paper from bleached pulp as well as a promising alternative to those conventional processes from a technical point of view.

Effective and simple methodology to produce nanocellulose-based aerogels for selective oil removal

Spilled oil in seas has a direct impact on the environment and biodiversity. Moreover, there is no clear relationship between the amount of oil in the aquatic environment and its impact, since it mainly depends on the time and season that the oil is spilled. Nowadays, there are several techniques to clean up and recover oil from the sea, including the use of microorganisms, chemicals, controlled burning, dispersants and solidifiers, among others. Sometimes, unfortunately, the best option is to watch and wait for natural attenuation. Cellulose nanofibers have potential environmental applications due to their availability, light weight, mechanical and optical properties, and renewability. Several studies have dealt with modification of their hydrophilic character through silanation and acetylation. Both treatments, despite having a significant impact on the environment, are not plausible on a large scale because of the cost of chemicals and complexity of the modification. In this sense, the present work aims to develop hydrophobic nanocellulose-based aerogels from bleached kraft eucalyptus fibers modified with alkyl ketene dimers. For this, an experimental batch of 24 aerogels was prepared, including three types of CNF (TEMPO-oxidized, enzymatically hydrolyzed and mechanical) and eight modification degrees. The obtained aerogels were characterized in terms of morphology, hydrophilicity and water–oil absorption capacity under static and dynamic conditions, as well as their suitability for recycling and reuse for selective oil removal. The results showed that it is possible to obtain 3D-structured aerogels with a high oil absorption capacity by a simple and presumably low-cost methodology.