Petteri Halli

Solid State Reduction of Iron, Manganese and Chromium Oxide Ores with Methane

Sustainable development requires less energy consumption with lower carbon footprint. In this review the solid state reduction behaviour of three oxide ores using methane gas are briefly summarized based on experimental work conducted in our laboratories. The discussion concentrates mainly on mechanisms of the reduction studied through SEM-EDAX and X-ray diffraction techniques. Limited preliminary kinetic input is also mentioned. Iron ore containing titanium and vanadium could be reduced significantly in the solid state with methane-hydrogen mixture up to 400 °C lower than is needed in ordinary solid state carbothermic process. The reduction of chromite and manganese ores were possible similarly at lower temperatures with potential energy savings lower carbon footprint.

A future application of pulse plating – silver recovery from hydrometallurgical bottom ash leachant

ABSTRACT In the current study, electrodeposition-redox replacement was applied to a hydrometallurgical solution with the main elements of Ca (13.8 g L−1), Al (4.7 g L−1), Cu (2.5 g L−1), Zn (1.2 g L−1), Fe (1.2 g L−1), S (1 g L−1), Mg (0.8 g L−1), P (0.5 g L−1) and Ag (3.5 ppm). The solution originated from the leaching experiment of incinerator plant bottom ash, which was dissolved into 2 M HCl media at T = 30 °C. The resulting deposit on the electrode surface was analysed with SEM-EDS and the observed Ag/(Cu + Zn) ratio (0.3) indicated remarkable enrichment of silver on the surface, when compared to the ratio of these elements (Ag/(Cu + Zn)) in the solution (6.8 × 10−5). The enrichment of Ag vs. (Cu + Zn) could be demonstrated to increase ca. 4500 fold compared to the ratio of the elements in solution.

A Sustainable Methodology for Recycling Electric Arc Furnace Dust

In a race to save the planet of its rapidly depleting natural resources, the use of Secondary Raw Materials (SRMs) as replacements in several processes is currently intensively pursued. In fact, this is currently one of the European Union (EU)’s mandates. Valorization of SRMs is consistent with circular economy, where resource efficiency is maximized for the benefit of both businesses and the environment. In line with this mandate, this paper focuses on investigating process phenomena related to hydrometallurgical recycling of Electric Arc Furnace (EAF) dust. In the experimental study, selective dissolution of zinc and other metals is investigated to acquire a recyclable leach residue. Based on the experimental and theoretical investigations, zinc could be extracted from the EAF dust and a recyclable leach residue produced, having chemical composition suitable as a feed material into electric arc furnace.

Platinum recovery from Industrial Process Solutions by Electrodepo-sition-Redox Replacement

In the current study, platinum—present as a negligible component (below 1 ppb, the detection limit of the HR-ICP-MS at the dilutions used) in real industrial hydrometallurgical process solutions—was recovered by an electrodeposition–redox replacement (EDRR) method on pyrolyzed carbon (PyC) electrode, a method not earlier applied to metal recovery. The recovery parameters of the EDRR process were initially investigated using a synthetic nickel electrolyte solution ([Ni] = 60 g/L, [Ag] = 10 ppm, [Pt] = 20 ppm, [H2SO4] = 10 g/L), and the results demonstrated an extraordinary increase of 3 × 105 in the [Pt]/[Ni] on the electrode surface cf. synthetic solution. EDRR recovery of platinum on PyC was also tested with two real industrial process solutions that contained a complex multimetal solution matrix: Ni as the major component (>140 g/L) and very low contents of Pt, Pd, and Ag (i.e., <1 ppb, 117 and 4 ppb, respectively). The selectivity of Pt recovery by EDRR on the PyC electrode was found to be significant—nanoparticles deposited on the electrode surface comprised on average of 90 wt % platinum and a [Pt]/[Ni] enrichment ratio of 1011 compared to the industrial hydrometallurgical solution. Furthermore, other precious metallic elements like Pd and Ag could also be enriched on the PyC electrode surface using the same methodology. This paper demonstrates a remarkable advancement in the recovery of trace amounts of platinum from real industrial solutions that are not currently considered as a source of Pt metal.

Leaching of Sb from TROF Furnace Doré Slag

Dore slag is secondary product of copper electrorefining anode slime treatment. The slag consists mainly of different slag formers, such as borax and silica based minerals together with soda and traces of sealing materials. However, Dore slag also contains metals present in the anode slime, such as Ag, Cu, Bi, Sb and Te. At some plants, slag cleaning has been conducted utilizing conventional grinding and flotation circuits in order to enrich the content of precious metals in the slag [1]. Nevertheless, the routine consideration of the slag as a secondary raw material has so far not been adopted on an industrial scale. The current study presents the preliminary results of the nitric acid and chloride leaching of antimony from Dore slag. Chemical and mineralogical analyses (SEM-EDS, AAS, XRD) were performed for the raw material, leaching residue, and leaching solution in order to ascertain the metal recovery and kinetics during leaching.