Piero Salatino

Butanol production by bioconversion of cheese whey in a continuous packed bed reactor

Butanol production by Clostridium acetobutylicum DSM 792 fermentation was investigated. Unsupplemented cheese whey was adopted as renewable feedstock. The conversion was successfully carried out in a biofilm packed bed reactor (PBR) for more than 3 months. The PBR was a 4 cm ID, 16 cm high glass tube with a 8 cm bed of 3mm Tygon rings, as carriers. It was operated at the dilution rate between 0.4h(-1) and 0.94 h(-1). The cheese whey conversion process was characterized in terms of metabolites production (butanol included), lactose conversion and biofilm mass. Under optimized conditions, the performances were: butanol productivity 2.66 g/Lh, butanol concentration 4.93 g/L, butanol yield 0.26 g/g, butanol selectivity of the overall solvents production 82 wt%.

Bifurcational and dynamical analysis of a continuous biofilm reactor

A dynamical model of a continuous biofilm reactor is presented. The reactor consists of a three-phase internal loop airlift operated continuously with respect to the liquid and gaseous phases, and batchwise with respect to the immobilized cells. The model has been applied to the conversion of phenol by means of immobilized cells of Pseudomonas sp. OX1 whose metabolic activity was previously characterized (Viggiani, A., Olivieri, G., Siani, L., Di Donato, A., Marzocchella, A., Salatino, P., Barbieri, P., Galli, E., 2006. An airlift biofilm reactor for the biodegradation of phenol by Pseudomonas stutzeri OX1. Journal of Biotechnology 123, 464-477). The model embodies the key processes relevant to the reactor performance, with a particular emphasis on the role of biofilm detachment promoted by the fluidized state. Results indicate that a finite loading of free cells establishes even under operating conditions that would promote wash out of the suspended biophase. The co-operative/competitive effects of free cells and immobilized biofilm result in rich bifurcational patterns of the steady state solutions of the governing equations, which have been investigated in the phase plane of the process parameters. Direct simulation under selected operating conditions confirms the importance of the dynamical equilibrium establishing between the immobilized and the suspended biophase and highlights the effect of the initial value of the biofilm loading on the dynamical pattern.

Biobutanol Production from Hexose and Pentose Sugars

The Acetone-Butanol-Ethanol (ABE) fermentation is receiving renewed interest as a way to upgrade renewable resources for the production of products with high added value as chemicals and fuels. Main pre-requisites of fermentation feedstocks are abundance and un-competitiveness with food sources and they are fulfilled by lignocellulosic biomass. This contribution reports about the characterization of the ABE fermentation by Clostridium acetobutylicum DSM 792 adopting sugars representative for hydrolysis products of lignocellulosic biomass: glucose, mannose, arabinose, and xylose. Batch fermentation tests with binary mixtures of sugars were performed to assess the possible crossed/coupled effects of the investigated sugars on the fermentation performances. The mass ratio of sugars in binary mixture tests was set at 1:1 and the total initial concentration was set at 60 g/L. The conversion process was characterized as a function of the time in terms of biomass, acids, and solvents concentrations as well as of pH and total organic compounds. The simultaneously fermentation of binary mixture of sugars enhances the conversion of the investigated sugars into butanol/solvents. The xylose fermentation appears to be improved when it is mixed with the investigated sugars.

MFA of Clostridium acetobutylicum pathway: the role of glucose and xylose on the acid formation/uptake

The concerns regarding energy and environmental issues have revalued the interest in the use of biomass as a renewable energy source. According to this scenario, studies have bloomed in the scientific literature regarding the production of energy vectors from a wide spectrum of biomass. Solvent-producing clostridia could produce acetone, butanol, and ethanol (ABE) from several biomasses such as palm oil waste (Lee et al., 1995), agro-industrial waste(water)s (Raganati et al., 2013), and agricultural crops (Qureshi et al., 2001). The remarkable features of the butanol – e.g. hydrophobicity, high energy density, storage and transportation consistent with current structures – make this alcohol a potential substitute and/or supplement of gasoline (Table 1) (Cascone, 2008; Masiero et al., 2011).

Sorbent Inventory and Particle Size Distribution in Air-Blown Circulating Fluidized Bed Combustors: The Influence of Particle Attrition and Fragmentation

Attrition and fragmentation of limestone during FB combustion of sulphur-bearing fuels have a profound influence on sorbent inventory and particle size distribution establishing at steady state in the bed. A population balance model is presented aiming at the prediction of the inventory and of the particle size distribution of sorbent particles establishing at steady state in the bed of an air-blown CFBC. The core of the model is represented by a population balance equation on sorbent particles which embodies terms expressing the extent/rate of each attrition/fragmentation process. The effect of the progress of sulphation on attrition/fragmentation is also taken into account. Constitutive equations needed to quantify attrition/fragmentation are developed on the basis of published data. Model results are presented and discussed with the aim of clarifying the influence of particle attrition/fragmentation on sorbent inventory and particle size distribution in a CFBC and on the closely related variables. Research needs and priorities within the specific field of investigation are also discussed.

Directly irradiated fluidized bed reactors for thermochemical processing and energy storage: Application to calcium looping

Directly irradiated fluidized bed reactors are very promising in the context of concentrated solar power applications, as they can be operated at process temperatures high enough to perform thermochemical storage reactions with high energy density. Limestone calcination-carbonation is an appealing reaction for thermochemical storage applications due to the cheapness of the raw material, and the interesting value of the reaction enthalpy at fairly high process temperatures. Moreover, limestone calcination-carbonation is intensively studied in Calcium Looping (CaL) application for post combustion CO2 capture and sequestration. In this work, the dynamics of a directly irradiated 0.1 m ID fluidized bed reactor exposed to a 12 kWel simulated solar furnace is analyzed with specific reference to temperature distribution at the surface and in the bulk of the bed. Simulation of the solar radiation was performed through an array of three short arc Xe-lamps coupled with elliptical reflectors, yielding a peak flux of...

The Influence of Sorbent Properties and Reaction Conditions on Attrition of Limestone by Impact Loading in Fluidized Beds

The extent of attrition associated with impact loading was studied for five different limestones pre-processed in fluidized bed under different reaction conditions. The experimental procedure was based on the measurement of the amount and the particle size distribution of the debris generated upon impact of sorbent samples against a target at velocities between 10 and 45 m/s. The effect of calcination, sulfation and calcination/re-carbonation on impact damage was assessed. Fragmentation by impact loading of the limestones was significant and increased with the impact velocity. Lime samples displayed the largest propensity to undergo impact damage, followed by sulfated, re-carbonated and raw limestones. Fragmentation of the sulfated samples followed a partem typical of the failure of brittle materials. On the other hand, the behavior of lime samples better conformed to a disintegration failure mode, with extensive generation of very fine fragments. Raw limestone and re-carbonated lime samples followed either of the two patterns depending on the sorbent nature. The extent of particle fragmentation increased after multiple impacts, but the incremental amount of fragments generated upon one impact decreased with the number of successive impacts.

Dynamic modeling of a solar receiver/thermal energy storage system based on a compartmented dense gas fluidized bed

Fluidized beds may be considered a promising option to collection and storage of thermal energy of solar radiation in Concentrated Solar Power (CSP) systems thanks to their excellent thermal properties in terms of bed-to-wall heat transfer coefficient and thermal diffusivity and to the possibility to operate at much higher temperature. A novel concept of solar receiver for combined heat and power (CHP) generation consisting of a compartmented dense gas fluidized bed has been proposed to effectively accomplish three complementary tasks: collection of incident solar radiation, heat transfer to the working fluid of the thermodynamic cycle and thermal energy storage. A dynamical model of the system laid the basis for optimizing collection of incident radiative power, heat transfer to the steam cycle, storage of energy as sensible heat of bed solids providing the ground for the basic design of a 700kWth demonstration CSP plant.

Controlling thermal properties of dense gas fluidized beds for concentrated solar power by internal and external solids circulation

Fluidization technology displays a long record of success stories, mostly related to applications to thermal and thermochemical processes, which are fostering extension to novel and relatively unexplored fields. Application of fluidized beds to collection and thermal storage of solar radiation in Concentrated Solar Power (CSP) is one of the most promising, a field which poses challenging issues and great opportunities to fluidization scientists and technologists. The potential of this growing field calls for reconsideration of some of the typical design and operation guidelines and criteria, with the goal of exploiting the inherently good thermal performances of gas-fluidized beds at their best. “Creative” and non-conventional design and operation of fluidized beds, like those based on internal and external solids circulation, may be beneficial to the enhancement of thermal diffusivity and surface-to-bed heat transfer, improving the potential for application in the very demanding context of CSP with thermal energy storage. This paper investigated: i) a fluidized bed configuration with an uneven distribution of the fluidizing gas to promote vortices in the scale of bed height (internal solids circulation); ii) a dual fluidized bed configuration characterized by an external solids circulation achieved by the operation of a riser and a bubbling fluidized bed. CFD simulations showed the hydrodynamics conditions under which the internal solids circulation was established. The hydrodynamic characterization of the external solids circulation was achieved by an experimental study carried out with different cold models. The dual fluidized bed system was optimized in terms of operating conditions and geometrical features of the connections between two fluidized beds.Fluidization technology displays a long record of success stories, mostly related to applications to thermal and thermochemical processes, which are fostering extension to novel and relatively unexplored fields. Application of fluidized beds to collection and thermal storage of solar radiation in Concentrated Solar Power (CSP) is one of the most promising, a field which poses challenging issues and great opportunities to fluidization scientists and technologists. The potential of this growing field calls for reconsideration of some of the typical design and operation guidelines and criteria, with the goal of exploiting the inherently good thermal performances of gas-fluidized beds at their best. “Creative” and non-conventional design and operation of fluidized beds, like those based on internal and external solids circulation, may be beneficial to the enhancement of thermal diffusivity and surface-to-bed heat transfer, improving the potential for application in the very demanding context of CSP with therm...