Pierre Sarazin

Towards ultraporous poly(L-lactide) scaffolds from quaternary immiscible polymer blends.

Ultraporous poly(l-lactide) (PLLA) scaffolds were prepared by melt-processing quaternary ethylene propylene diene rubber/poly(epsilon-caprolactone)/polystyrene/poly(l-lactide) (EPDM/PCL/PS/PLLA) 45/45/5/5 %vol. polymer blends modified with a PS-b-PLLA diblock copolymer. The morphology consists of a PS+PLLA+copolymer sub-blend layer forming at the interface of the EPDM and PCL phases. Quiescent annealing and interfacial modification using the block copolymer are used to control the blend microstructure. The ultraporous structure is subsequently obtained by selectively extracting the EPDM, PS and PCL phases. The PLLA scaffolds modified with the PS-b-PLLA copolymer present themselves as fully interconnected porous networks with asymmetric channel walls, one side being smooth while the other is covered with an array of submicron-sized PLLA droplets. They are prepared with a high degree of control over the pore size, with averages ranging from 5microm to over 100microm and a specific surface from 9.1 to 23.1m(2)/g of PLLA, as annealing is carried out from 0 to 60min. The void volume reaches values as high as 95% and in all cases the shape and dimensions of the scaffolds are maintained with a high level of integrity. The proposed method represents a comprehensive approach towards the design and generation of porous PLLA scaffolds based on complex morphologies from melt-processed multiphase polymer systems.

High performance polyethylene/thermoplastic starch blends through controlled emulsification phenomena

The emulsification efficacies of a range of compatibilizers for polyethylene/thermoplastic starch blends have been studied and a detailed morphological and mechanical analysis has been conducted. It is shown that polyethylene-maleic anhydride terpolymers containing elastomeric segments provided excellent emulsification of PE/TPS blends with a fine morphology (volume diameter of 1.4 μm; number average diameter of 600 nm). The blends compatibilized with these copolymers exhibit a very high elongation at break of about 800%, the highest value ever reported for PE/TPS systems. Also, significant improvement in notched impact strength performance at interfacial saturation was found for these systems leading to specimens with an equivalent performance to pure polyethylene. An excellent correlation was found between the critical concentration for interfacial saturation and the mechanical properties, indicating the key role of morphology.

Controlling burst and final drug release times from porous polylactide devices derived from co-continuous polymer blends.

This work has demonstrated that it is possible to exercise a wide range of control over both the initial burst release and the final drug release times from porous polylactide (PLA) devices derived from cocontinuous polymer blends. Two strategies were used: a layer-by-layer polyelectrolyte surface deposition approach on the porous PLA surface and the application of a partially closed-cell protocol. A PLA porous substrate with a pore size of 1.5 microm, derived from a blend of PLA and polystyrene (PS) via selective solvent extraction of the PS phase, was used as the drug delivery device. The surface area and pore dimensions were examined via BET nitrogen adsorption and image analysis. Porous PLA substrates with 0, 3, and 5 layers of polyelectrolytes and with open areas of 100, 12, and 2% were studied both separately and in combination. In vitro release tests were performed to study the release profile of bovine serum albumin (BSA) from the devices via UV spectrophotometry. It is shown that, while both are important, surface modification is more dominant in controlling the release rate than the partially closed cell approach. When a five layer surface modification of the PLA and a partially closed cell approach (2% open area) are combined, denoted as the L5C sample, the synergy is dramatic with a 5x reduction in the first two hour burst release amount and a total release time that is extended by 123x as compared to the 100% open cell, surface unmodified, reference sample. The L5C sample ultimately releases 89% of the total BSA loaded, demonstrating the high level of interconnectivity of the microchannels in the porous PLA. The mechanism of release in this system is clearly diffusion controlled with well-defined concentration gradients, as measured by X-ray photoelectron spectroscopy (XPS), observed in the direction of release. These results point toward a diffusion mechanism combined with a sorption/desorption interaction of the BSA with the modified PLA surface.

Porous devices derived from co-continuous polymer blends as a route for controlled drug release.

In this study we examine the release profile of bovine serum albumin (BSA) from a porous polymer matrix derived from a co-continuous polymer blend. The porosity is generated through the selective extraction of one of the continuous phases. This is the first study to examine the approach of using morphologically tailored co-continuous polymer blends as a template for generating porous polymer materials for use in controlled release. A method for the preparation of polymeric capsules is introduced, and the effect of matrix pore size and surface area on the BSA release profile is investigated. Furthermore, the effect of surface charge on release is examined by surface modification of the porous substrate using layer-by-layer deposition techniques. Synthetic, nonerodible polymer, high-density polyethylene (HDPE), was used as a model substrate prepared by melt blending with two different styrene-ethylene-butylene copolymers. Blends with HDPE allow for the preparation of porous substrates with small pore sizes (300 and 600 nm). A blend of polylactide (PLA) and polystyrene was also used to prepare porous PLA with a larger pore size (1.5 microm). The extents of interconnectivity, surface area, and pore dimension of the prepared porous substrates were examined via gravimetric solvent extraction, BET nitrogen adsorption, mercury porosimetry, and image analysis of scanning electron microscopy micrographs. With a loading protocol into the porous HDPE and PLA involving the alternate application of pressure and vacuum, it is shown that virtually the entire porous network was accessible to BSA loading, and loading efficiencies of between 80% and 96% were obtained depending on the pore size of the carrier and the applied pressure. The release profile of BSA from the microporous structure was monitored by UV spectrophotometry. The influence of pore size, surface area, surface charge, and number of deposited layers is demonstrated. It is shown that an effective closed-cell structure in porous PLA can be prepared, effectively eliminating all short-term BSA release.

Plasticized chitosan/polyolefin films produced by extrusion.

Plasticized chitosan and polyethylene blends were produced through a single-pass extrusion process. Using a twin-screw extruder, chitosan plasticization was achieved in the presence of an acetic acid solution and glycerol, and directly mixed with metallocene polyethylene, mPE, to produce a masterbatch. Different dilutions of the masterbatch (2, 5 and 10 wt% of plasticized chitosan), in the presence of ethylene vinyl acetate, EVA, were subsequently achieved in single screw film extrusion. Very small plasticized chitosan domains (number average diameter <5 μm) were visible in the polymeric matrix. The resulting films presented a brown color and increasing haze with chitosan plasticized content. Mechanical properties of the mPE films were affected by the presence of plasticized chitosan, but improvement was observed as a result of some compatibility between mPE and chitosan in the presence of EVA. Finally the incorporation of plasticized chitosan affected mPE water vapor permeability while oxygen permeability remained constant.