Pradip B. Sarawade

Recovery of high surface area mesoporous silica from waste hexafluorosilicic acid (H2SiF6) of fertilizer industry

In this article we report recovery of mesoporous silica from the waste material (hexafluorosilicic acid) of phosphate fertilizer industry. The process involves the reaction of hexafluorosilicic acid (50 ml, 24 wt% H(2)SiF(6)) and 100ml, 0.297 M Na(2)CO(3) to generate the alkaline aqueous slurry. Silica was separated from the slurry by filtration and the sodium fluoride was extracted from the aqueous solution by evaporation method. The obtained mesoporous silica was characterized by N(2) absorption/desorption (BET), thermogravimetric analysis (TGA), X-ray diffraction (XRD), scanning electron microscope (SEM), and EDS. The results confirm that the separation of silica and NaF was successful and the final products have high purity. The silica product was found to have an average pore diameter of 4.14 nm and a high surface area (up to 800 m(2)/g). The process reported in this study may significantly reduce the release of hazardous materials into the environment and it might confer economic benefits to the responsible industries.

Two-step rapid synthesis of mesoporous silica for green tire

We report a two-step rapid route of synthesizing inexpensive mesoporous silica using the waste material (hexafluorosilicic acid, H2SiF6) of phosphate fertilizer industry and sodium silicate (Na2O·SiO2). The reaction was performed in a newly innovated manufacturing apparatus. This apparatus produces mesoporous silica with uniform properties through controlled mixing of source materials at predetermined equivalent ratio. The precursors are rapidly mixed within the nozzles to enable uniform control of physical properties of the final product. The obtained mesoporous silica was characterized using N2 physisorption studies, scanning electron microscope (SEM), and EDS. The final product was found to have superior properties that are suitable for green tire (environmentally friendly tire) as inorganic filler. The process reported in this study may significantly reduce the release of hazardous materials into the environment and it might confer economic benefits to the responsible industries. A project on innovative industrial application of our products for the tire industry is in progress.