Qianlei Zhang

A Universal Equipment for Biaxial Stretching of Polymer Films

A biaxial stretching equipment was designed and constructed to enable fundamental studies of the relationship between film processing conditions and structures of oriented film products. With programmable drive motors and scissor-like mechanism, all stretching modes, including uniaxial stretching with constant and free width, simultaneous and sequential biaxial stretching, can be applied to a square-shaped sheet. Parameters related to film stretching manufacturing, such as temperature, draw ratio and stretching speed can be set independently to meet the requirement of different polymers. The force information during stretching is recorded by two miniature tension sensors in two directions independently, which can monitor the mechanical stimulus and stress response. Using this equipment, experiments are conducted to investigate the influence of stretching parameters on the structure of polypropylene films, which provides an effective method to tailor the processing conditions to obtain the films with desired properties.

Deformation Drives Alignment of Nanofibers in Framework for Inducing Anisotropic Cellulose Hydrogels with High Toughness

Deformation-driven alignment of macromolecules or nanofibers leading to anisotropy is a challenge in functional soft materials. Here, tough cellulose hydrogels that exhibited deformation-induced anisotropy are fabricated by reacting cellulose with a small amount of epichlorohydrin (EPI) in LiOH/urea solution and subsequent treating with dilute acid. The loosely cross-linked network that was obtained via chemical cross-linking of cellulose with EPI as a large framework maintained the elasticity of hydrogels, whereas nanofibers produced by the acid treatment formed physical cross-linked networks through hydrogen bonds which could efficiently dissipated mechanical energy. Meanwhile, the nanofibers could further aggregate to form submicrobundles and participate in the formation of frameworks during the acid treatment. Under deformation, the nanofibers and submicrobundles in the physical networks synchronize easily to align with the large framework, generating the rapidly responsive birefringence behaviors with highly stable colors. Thus, the cellulose hydrogels possessing sensitively mechano-responsive behavior could be utilized as a dynamic light switch and a soft sensor to accurately detect small external force, respectively. This work opens a novel pathway to construct tough and mechanoresponsive hydrogels via a green conversion of natural polysaccharide.

A Universal Blown Film Apparatus for in-situ X-ray Measurements

A setup of blown film machine combined with in situ synchrotron radiation X-ray diffraction measurements and infrared temperature testing is reported to study the structure evolution of polymers during film blowing. Two homemade auto-lifters are constructed and placed under the blown machine at each end of the beamline platform which move up and down with a speed of 0.05 mm/s bearing the 200 kg weight machine. Therefore, structure development and temperature changes as a function of position on the film bubble can be obtained. The blown film machine is customized to be conveniently installed with precise servo motors and can adjust the processing parameters in a wide range. Meanwhile, the air ring has been redesigned in order to track the structure information of the film bubble immediately after the melt being extruded out from the die exit. Polyethylene (PE) is selected as a model system to verify the feasibility of the apparatus and the in situ experimental techniques. Combining structure information provided by the WAXD and SAXS and the actual temperature obtained from the infrared probe, a full roadmap of structure development during film blowing is constructed and it is helpful to explore the molecular mechanism of structure evolution behind the film blowing processing, which is expected to lead to a better understanding of the physics in polymer processing.