Qinming Wu

Highly Mesoporous Single-Crystalline Zeolite Beta Synthesized Using a Nonsurfactant Cationic Polymer as a Dual-Function Template

Mesoporous zeolites are useful solid catalysts for conversion of bulky molecules because they offer fast mass transfer along with size and shape selectivity. We report here the successful synthesis of mesoporous aluminosilicate zeolite Beta from a commercial cationic polymer that acts as a dual-function template to generate zeolitic micropores and mesopores simultaneously. This is the first demonstration of a single nonsurfactant polymer acting as such a template. Using high-resolution electron microscopy and tomography, we discovered that the resulting material (Beta-MS) has abundant and highly interconnected mesopores. More importantly, we demonstrated using a three-dimensional electron diffraction technique that each Beta-MS particle is a single crystal, whereas most previously reported mesoporous zeolites are comprised of nanosized zeolitic grains with random orientations. The use of nonsurfactant templates is essential to gaining single-crystalline mesoporous zeolites. The single-crystalline nature endows Beta-MS with better hydrothermal stability compared with surfactant-derived mesoporous zeolite Beta. Beta-MS also exhibited remarkably higher catalytic activity than did conventional zeolite Beta in acid-catalyzed reactions involving large molecules.

Sustainable Synthesis of Zeolites without Addition of Both Organotemplates and Solvents

The development of sustainable and environmentally friendly techniques for synthesizing zeolites has attracted much attention, as the use of organic templates and solvents in the hydrothermal synthesis of zeolites is a major obstacle for realizing green and sustainable synthesis ways. Recently, the introduction of the organotemplate-free synthesis method allowed avoiding the use of organic templates, but water as solvent was still required; solvent-free routes on the other hand beared the potential to significantly reduce the amount of polluted wastewater, but organic templates were still present. In this work, we have demonstrated a combined strategy of both organotemplate- and solvent-free conditions to synthesize aluminosilicate zeolites Beta and ZSM-5 (S-Beta and S-ZSM-5), two of the most important zeolites relevant for industry. The samples are thoroughly characterized by XRD patterns, SEM images, N2 sorption isotherms, UV-Raman spectra, and (29)Si and (27)Al MAS NMR spectra. The results demonstrate that S-Beta and S-ZSM-5 zeolites exhibit almost the same textural parameters (e.g., BET surface area and pore volume) and catalytic performance in cumene cracking and m-xylene isomerization as those of conventional Beta and ZSM-5 zeolites synthesized under hydrothermal conditions (C-Beta and C-ZSM-5). The organotemplate- and solvent-free syntheses of S-Beta and S-ZSM-5 take place at a low-pressure regime and are free of harmful gases as well as give high product yields together with highly efficient consumption of the starting raw materials. These advantages plus the very simple procedures opened the pathway to a highly sustainable zeolite synthesis protocol compared to conventional methods currently employed for C-Beta and C-ZSM-5. Very interestingly, this simple synthesis is a good model for understanding zeolite crystallization. The detail characterizations indicate that the S-Beta crystals are formed from the assembly of zeolite building units, mainly 4MRs, while the 5MRs in the framework are just formed in the crystallization of S-ZSM-5, rather than existence in the starting solid mixture. During the crystallization processes, small traces of water play an important role for the hydrolysis and condensation of silica and/or aluminosilicate species.

Solvent-free synthesis of zeolites from anhydrous starting raw solids.

Development of sustainable routes for synthesis of zeolites is very important because of wide applications of zeolites at large scale in the fields of catalysis, adsorption, and separation. Here we report a novel and generalized route for synthesis of zeolites in the presence of NH4F from grinding the anhydrous starting solid materials and heating at 140-240 °C. Accordingly, zeolites of MFI, BEA*, EUO, and TON structures have been successfully synthesized. The presence of F(-) drives the crystallization of these zeolites from amorphous phase. Compared with conventional hydrothermal synthesis, the synthesis in this work not only simplifies the synthesis process but also significantly enhances the zeolite yields. These features should be potentially of great importance for industrial production of zeolites at large scale in the future.

Sulfonated hollow sphere carbon as an efficient catalyst for acetalisation of glycerol

Sulfonated hollow sphere carbon (HSC-SO3H) was synthesized from carbonization of a SiO2–polymer core–shell structure, followed by removal of the SiO2 core and sulfonation with chlorosulfonic acid. HSC-SO3H shows superior performances in acetalisation of glycerol, which is related to the hollow sphere carbon shell with rich microporosity for good mass transfer in the reaction.

Aluminium-rich Beta zeolite-supported platinum nanoparticles for the low-temperature catalytic removal of toluene

The removal of volatile organic compounds is an important aspect of sustainability and environmental protection. Catalytic oxidation is one of the most efficient routes to achieve this. The K+ form of an aluminium-rich Beta zeolite-supported Pt nanoparticle (2.2 nm) [Pt/KBeta-seed-directed synthesis (SDS)] catalyst is very active for the low-temperature catalytic removal of toluene and results in full conversion at a much lower temperature than a conventional KBeta-supported Pt nanoparticle (Pt/KBeta-TEA) catalyst. The higher activity of the Pt/KBeta-SDS catalyst compared with the Pt/KBeta-TEA catalyst is related to the advantages of the higher K+ content and fewer terminal silanol defects in the KBeta-SDS catalyst than in the KBeta-TEA catalyst. The higher K+ content is helpful for the formation of more Pt0 species, and both the higher K+ content and the lower number of terminal silanol defects are favourable for the adsorption of toluene, as evidenced by XPS and the toluene-TPD profiles. More importantly, the Pt/KBeta-SDS catalyst shows very stable activities in the presence of H2O and CO2 in the feed gases. The combination of this extraordinary activity and excellent stability in the catalytic removal of toluene over the Pt/KBeta-SDS catalyst are important for future environment protection.

Recyclable Porous Polymer-Supported Copper Catalysts for Glaser and Huisgen 1,3-Diolar Cycloaddition Reactions

A family of polymer-attached phenanthrolines was prepared from solvothermal copolymerization of divinylbenzene with N-(1,10-phenanthroline-5-yl)acrylamide in different ratios. The polymer-supported copper catalysts were obtained through typical impregnation with copper(II) salts. The polymers and supported copper catalysts have been characterized by N2 adsortion, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and thermogravimetric analysis (TG); they exhibit a high surface area, hierarchical porosity, large pore volume, and high thermal and chemical stabilities. The copper catalyst has proved to be highly active for Glaser homocoupling of alkynes and Huisgen 1,3-diolar cycloaddition of alkynes with benzyl azide under mild conditions at low catalyst loading. The heterogeneous copper catalyst is more active than commonly used homogeneous and nonporous polystyrene-supported copper catalysts. In particular, the catalyst is easily recovered and can be recycled at least ten times without any obvious loss in catalytic activity. Metal leaching was prevented due to the strong binding ability of phenanthroline and products were not contaminated with copper, as determined by ICP analysis.

Solvent‐Free Synthesis of Zeolite Crystals Encapsulating Gold–Palladium Nanoparticles for the Selective Oxidation of Bioethanol

The conversion of bioethanol into valuable products is an important area in the conversion of biomass. We demonstrate the successful synthesis of bimetallic gold-palladium (Au-Pd) nanoparticles encapsulated within S-1 zeolite crystals (AuPd@S-1) by a solvent-free strategy. This strategy allows highly efficient use of the noble metals, with more than 96 % of the gold and palladium being loaded into the final samples. Electron microscopy characterization and investigations with probe molecules confirm that the Au-Pd nanoparticles are encapsulated inside the S-1 crystals. The AuPd@S-1 catalyst is very active for the aerobic oxidation of bioethanol, giving 100 % conversion and 99 % selectivity to acetic acid. Even in the presence of 90 % water, the catalyst still gives a conversion higher than 80 % and a selectivity of 95 %. More importantly, the AuPd@S-1 catalyst exhibits excellent stability in the oxidation of bioethanol. These features are important for future practical applications of the AuPd@S-1 catalyst.

Solvent-free synthesis of titanosilicate zeolites

A solvent-free route is developed for synthesizing titanosilicate zeolites with good crystallinity, uniform crystals, high surface area, and tetrahedral Ti species in the framework. Catalytic tests show that S-TS-1 exhibits almost the same catalytic activity in hexane oxidation with H2O2 as that of conventional TS-1 synthesized by a hydrothermal route.

Efficient and rapid transformation of high silica CHA zeolite from FAU zeolite in the absence of water

High silica CHA zeolite plays an important role in selective catalytic reduction of NOx with NH3 (NH3-SCR), but its synthesis is not highly efficient due to the use of a relatively high-cost structural directing agent (SDA) N,N,N-trimethyl-adamantammonium hydroxide (TMAdaOH) and relatively long crystallization time under hydrothermal conditions. Herein, we report an efficient and rapid synthesis of a high silica CHA zeolite possessing good crystallinity and uniform crystals (CHA-ST). The method includes interzeolite transformation of high silica FAU zeolite in the absence of water but the presence of zeolite seeds and a bromide form of the SDA. The absence of water in the synthesis significantly improves the zeolite yield by avoiding dissolution of aluminosilicate species in aqueous media, while the addition of zeolite seeds remarkably enhances the crystallization rate under solvent-free conditions. In addition, this route allows the use of a low-cost bromide form of the SDA. Catalytic tests in the NH3-SCR show that copper-exchanged CHA-ST (Cu-CHA-ST) exhibits comparable catalytic properties to those of Cu-SSZ-13 obtained from the conventional hydrothermal route.

Solvent-free synthesis of zeolite catalysts

The most used method for preparation of zeolites is hydrothermal synthesis from silicate or aluminosilicate gels at temperatures in the range of 60–200 °C. Excess water used in the industrial process results in several issues, including high autogeneous pressure, low efficiency, pollution, etc. To solve these problems, several strategies have been developed. This review describes the solvent-free synthesis of zeolites. The combination of solvent-free synthesis and organotemplate-free synthesis can open the pathway to a highly sustainable zeolite synthesis protocol in industry.