R.F. Silva

Tribological behaviour of Si3N4–BN ceramic materials for dry sliding applications

The main objective of this paper is to help on the clarification of the lack of consensus in the bibliographic data concerning the tribological behaviour of Si3N4–BN composites. Unlubricated sliding tests by pin-on-disc were carried out with three grades of composite materials with 10, 18 and 25 vol.% of BN. The addition of BN to the Si3N4 matrix resulted in a slight reduction of the friction coefficient, which decreased from 0.82 for monolithic Si3N4 to 0.67 for Si3N4–10%BN materials. Wear coefficients ( K) were above 10 −5 mm 3 N −1 m −1 for all materials tested and increased sharply with increases in BN volume fraction greater than 10%, e.g. K ∼ 10 −3 mm 3 N −1 m −1 for Si3N4–25%BN. The lowest values of friction and wear coefficients were obtained when the composites were tested with the BN platelets oriented parallel to the sliding direction. The morphological study of the worn surfaces revealed generalised brittle intergranular microcracking at the dispersoid/matrix interface as the main wear mechanism. Under the experimental conditions of this study, the formation of stable protective layers of the soft lubricious oxide H 3BO3, or the solid lubricant BN·H2O, was not observed.

Si3N4-bioglass composites stimulate the proliferation of MG63 osteoblast-like cells and support the osteogenic differentiation of human bone marrow cells☆

The invitro osteocompatibility of a n ovel Si 3N4-bioglass composite (70–30% weight proportion) with improved mechanical properties (fracture toughness=4.4 MPa m 1/2 ; bending strength=383747 MPa) is reported. Immersionof the composite samples in culture medium (30 min to 7 days) resulted in rapid protein adsorption to the surface and, also, dissolution of the intergranular phase of bioglass (time-dependent process) with the formation of different size cavities. ‘‘As-received’’ and pre-treated material samples presented a similar behaviour concerning the proliferation of MG63 osteoblast-like cells, evaluated during a 5-day culture period. Seeded materials showed a higher cell growth rate as compared to cultures performed onthe standard plastic culture plates. To assess the osteogenic potential of the composite, ‘‘as-received’’ material samples were seeded with human bone marrow cells and cultured for 35 days in experimental conditions that favour the development of the osteoblastic phenotype. The cell adhesion process was similar to that observed in control cultures. Cells successfully adapted to the irregularities of the surface and were able to grow towards inside the cavities; in addition, osteogenic differentiation occurred with the formation of abundant cell-mediated mineralised deposits. Results suggest that this Si3N4-bioglass composite seems to be a promising candidate for high-stress medical applications.

Densification route and mechanical properties of Si3N4–bioglass biocomposites

The processing route and the final microstructural and mechanical characteristics of a novel biomaterial composite are described. This new material is composed of 70 wt% Si3N4 ceramic phase and 30 wt% bioglass, the later performing as a liquid sintering aid system and simultaneously providing bioactivity characteristics to the composite. The conditions for fabrication of an almost fully dense material (approximately 98% of relative density) were pursued. Optimised parameters were 1350 degrees C-40 min-30 MPa by hot-pressing technique. The very fast densification rate of the process avoided the crystallisation of the bioglass intergranular phase and therefore its intrinsic properties were maintained. Also, the large amount of glassy phase assured the densification by liquid phase assisted grain rearrangement without Si3N4 phase transformation. The final mechanical properties of the Si3N4 bioglass were as follows: fracture toughness, K(IC) = 4.4 MPa m(1/2); Vickers hardness, Hv = 10.3 GPa; Youngs modulus, E = 197 GPa; bending strength, sigma(g) = 383 MPa; Weibull modulus, m = 8.3. These values provide an attractive set of properties among other bioactive materials, namely by upgrading the main drawback of bioceramcs and bioglasses for high-load medical applications, which is the lack of satisfactory fracture toughness.

Microstructural dependence of Young's and shear moduli of P2O5 glass reinforced hydroxyapatite for biomedical applications

P2O5 glass reinforced hydroxyapatite composite materials were prepared through a liquid-phase sintering process. Secondary phases, beta- and alpha-tricalcium phosphates (beta-TCP and alpha-TCP), were formed in the microstructure of the composites, due to the reaction between the liquid glassy phase and the hydroxyapatite matrix. The dynamic Youngs modulus (E) and shear modulus (G) of these composites were determined using an impulse excitation method. By applying the Duckworth-Knudsen equation, the elastic property results were correlated with the relative proportion of beta-TCP and alpha-TCP phases and with the porosity percentage present in the microstructure. Glass reinforced hydroxyapatite composites showed lower Youngs and shear moduli than unmodified hydroxyapatite, mainly due to the presence of beta-TCP phase. The Duckworth-Knudsen model demonstrated an exponential dependence of E and G modulus with porosity and mathematical equations were derived for composite materials with porosity correction factors (b) of 4.04 and 4.11, respectively, indicating that porosity largely decreased both E and G moduli.

Cytotoxicity evaluation of nanocrystalline diamond coatings by fibroblast cell cultures

The cytotoxicity profile of nanocrystalline diamond (NCD) coatings on a Si(3)N(4) ceramic was investigated. This material is envisaged to have biomedical dental applications such as burrs and surgical instruments. Two fibroblast cell culture systems were used to address the cytotoxicity of NCD-coated samples: L929 cells (a mouse permanent cell line) and human gingival fibroblasts. Cell behavior was evaluated in terms of cell adhesion, cell viability/proliferation (mitochondrial function, MTT assay) and the pattern of cell growth. Fibroblast cell behavior on standard polystyrene culture plates was used as control, as Si(3)N(4) substrates have previously been shown to be biocompatible. NCD coatings provided a suitable surface for cell attachment, spreading and proliferation. Human gingival cells showed a homogeneous cytoplasm spreading, a flattened elongated morphology and a typical parallel alignment on confluent cultures. In comparison, L929 cells denoted a lower cytoplasm expansion, a heterogeneous spreading but a higher proliferation rate. For both cells, after few days, the NCD coating was completely covered with continuous cell layers. As compared to standard polystyrene culture plates, no deleterious or cytotoxic responses were observed with L929 and human fibroblast cell cultures, and in both a slight enhancement in cell proliferation was observed. In addition, the seeded NCD film allowed reproduction of the typical features of the two cell culture systems tested, further suggesting the lack of cytotoxicity of this coating.

Wettability and surface charge of Si3N4–bioglass composites in contact with simulated physiological liquids

Wettability and surface charge studies were performed on a novel Si3N4-30wt% bioglass biocomposite. Contact angle and surface tension variation with time were determined at 25 degrees C, respectively, by the sessile and pendant drop techniques, for distinct testing liquids: water, diiodomethane, simulated body fluid (SBF) and bovine serum albumin (BSA) dissolved in SBF solution. This biocomposite revealed a hydrophilic character (theta = 26.6 +/- 2.0 degrees) and a surface tension value (66.6 mJ m(-2)) comparatively higher than those of the most common bioceramics. An important characteristic is the high work of adhesion towards SBF + BSA (96.4 +/- 0.2mJ m(-2)) that was measured. The Si3N4-bioglass material is negatively surface charged above the pH(IEP) = 2.5 in aqueous SBF + BSA solution, as a result of the presence at the surface of unsaturated Si-O bonds and Si-OH groups. The very high negative zeta potential at pH approximately 7 (-58.6 +/- 5.5mV) influenced albumin adsorption and mechanisms are discussed in terms of entropy and enthalpy gains from conformational unfolding and cations coadsorption.

Screening for tuberculosis and prediction of disease in Portuguese healthcare workers

IntroductionResults of systematic screening of healthcare workers (HCWs) for tuberculosis (TB) with the tuberculin skin test (TST) and interferon-γ release assays (IGRA) in a Portuguese hospital from 2007 to 2010 are reported.MethodsAll HCWs are offered screening for TB. Screening is repeated depending on risk assessment. TST and QuantiFERON Gold In-Tube (QFT) are used simultaneously. X-ray is performed when TST is > 10 mm, IGRA is positive or typical symptoms exist.ResultsThe cohort comprises 2,889 HCWs. TST and IGRA were positive in 29.5%, TST-positive but IGRA-negative results were apparent in 43.4%. Active TB was diagnosed in twelve HCWs - eight cases were detected during screening and four cases were predicted by IGRA as well as by TST. However, the progression rate in IGRA-positive was higher than in TST-positive HCWs (0.4% vs. 0.2%, p-value 0.06).ConclusionsThe TB burden in this cohort was high (129.8 per 100,000 HCWs). However, the progression to active TB after a positive TST or positive IGRA was considerably lower than that reported in literature for close contacts in low-incidence countries. This may indicate that old LTBI prevails in these HCWs.

Three‐dimensional printed PCL‐hydroxyapatite scaffolds filled with CNTs for bone cell growth stimulation

A three-phase [nanocrystalline hydroxyapatite (HA), carbon nanotubes (CNT), mixed in a polymeric matrix of polycaprolactone (PCL)] composite scaffold produced by 3D printing is presented. The CNT content varied between 0 and 10 wt % in a 50 wt % PCL matrix, with HA being the balance. With the combination of three well-known materials, these scaffolds aimed at bringing together the properties of all into a unique material to be used in tissue engineering as support for cell growth. The 3D printing technique allows producing composite scaffolds having an interconnected network of square pores in the range of 450-700 μm. The 2 wt % CNT scaffold offers the best combination of mechanical behaviour and electrical conductivity. Its compressive strength of ∼4 MPa is compatible with the trabecular bone. The composites show typical hydroxyapatite bioactivity, good cell adhesion and spreading at the scaffolds surface, this combination of properties indicating that the produced 3D, three-phase, scaffolds are promising materials in the field of bone regenerative medicine.

Nanocrystalline diamond as a coating for joint implants: cytotoxicity and biocompatibility assessment

Nanocrystalline diamond (NCD) coatings combine a very low surface roughness with the outstanding diamond properties, such as superlative hardness, low self-friction coefficient, high wear and corrosion resistance, and biotolerance, which are ideal features for applications in medicine (knee and hip replacement) and surgical tools. The present work presents a comprehensive study of the cytotoxicity and biocompatibility of NCD films grown by hot-filament chemical vapour deposition (HFCVD) technique, aiming such future applications. Cytotoxicity was evaluated in vitro by seeding human gingival fibroblasts on the NCD surface for 14 days, while specific biocompatibility was assessed on samples seeded with human bone marrow-derived osteoblasts during 21 days. The NCD coatings proved to be noncytotoxic in the preliminary human gingival fibroblast cell cultures, as denoted by a notable sequence of cell attachment, spreading, and proliferation events. In the specific biocompatibility assay envisaging bone tissue applications, NCD coatings induced human osteoblast proliferation and the stimulation of differentiation markers, compared to standard polystyrene tissue culture plates.

Effect of α-/β Si3N4-phase ratio and microstructure on the tribological behaviour up to 700°C

Abstract The present work analyses the effect of mechanical and microstructural characteristics in the tribological behaviour of Si3N4 materials. Special attention was given to the α/β phase ratio and the coarseness of the microstructure. Wear experiments were performed in a pin-on-disc tribometer using self-mated Si3N4 pairs varying the sliding speed and the test temperature. In the case of fine and medium microstructures, fracture and delamination was the main wear mechanism while for heterogeneous coarse material deformation related to intergranular microfracture was prevalent. The latter present higher wear rates at room temperature and low sliding speed but showed the best wear resistance when either sliding speed or temperature were increased.