Rafael Auras

Poly(lactic acid) : synthesis, structures, properties, processing, and applications

This book describes the synthesis, properties, and processing methods of poly(lactic acid) (PLA), an important family of degradable plastics. As the need for environmentally-friendly packaging materials increases, consumers and companies are in search for new materials that are largely produced from renewable resources, and are recyclable. To that end, an overall theme of the book is the biodegradability, recycling, and sustainability benefits of PLA. The chapters, from a base of international expert contributors, describe specific processing methods, spectroscopy techniques for PLA analysis, and and applications in medical items, packaging, and environmental use.

Mechanical, Physical, and Barrier Properties of Poly(Lactide) Films

High molecular mass poly(lactide), (PLA), is an attractive polymer family because in addition to being thermoplastic, biodegradable, compostable, and produced from annually renewable resources, it shows mechanical and barrier behavior comparable to synthetic polymers like polystyrene (PS) and polyethylene terephthalate (PET). Furthermore, technology for large-scale fabrication of PLA has been fully developed. However, there is still a need to better understand the properties of PLA as this polymer is adapted to packaging applications, especially for food packaging. In this work, films from two PLA resins were studied by tensile testing; differential scanning calorimetry (DSC); and permeation of carbon dioxide, oxygen, and water vapor. The data from these two PLA film samples are compared to those of PS and PET.

Assessment of aliphatic–aromatic copolyester biodegradable mulch films. Part I: Field study

The objective of this work was to study the use of new biodegradable films in agriculture under open field conditions. Three biodegradable mulch films made from modified biodegradable polyester of different thicknesses and colors (black and white) and a conventional low density polyethylene (LDPE) mulch film were used to cover the beds of tomato plants. Changes in physical appearance of the films were recorded as well as changes in their mechanical, optical, and physical properties. Once tomato harvest was completed, the conventional LDPE mulch film was removed and all the tomato plants were cut using a mower. The biodegradable mulch films were plowed into the soil. The change in the appearance of the film was recorded and samples of each film after plowing were characterized according to the properties mentioned above. After the biodegradable films photodegraded, cross-link formation occurred within the films which promoted brittleness. Titanium dioxide, an additive used to produce white color in the films, catalyzed the photodegradation, while carbon black used for black color stabilized the photodegradation. The white films started to degrade after two weeks while it took about eight weeks for the black films to significantly degrade. The black biodegradable film seems to be a more promising alternative as a mulch film because of the comparable yields and weed suppression ability to conventional mulch film.

Assessment of aliphatic-aromatic copolyester biodegradable mulch films. Part II: Laboratory simulated conditions

In a previous paper, we demonstrated that the main mechanism of degradation of poly(butylene adipate-co-terephthalate) (PBAT) biodegradable mulch films when exposed to field conditions was crosslinking due to the photodegradation from solar radiation. The aim of this work was to determine the effect of crosslinking on the biodegradability of PBAT samples. PBAT films were subjected to UV photodegradation in laboratory simulated conditions to investigate the effects of crosslinking and other major changes in the structure and mechanical properties of the films. Crosslinking caused the films to become more brittle and produced a reduction of the tensile strength and percent elongation. Besides the crosslinking degradation mechanism, chain scission also occurred in the samples. After 45d of biodegradation test, the non-crosslinked PBAT sample reached 60% of mineralization. However, the percent mineralization was reduced when samples were crosslinked. The percent mineralization of samples with 10%, 30%, 50%, and 70% gel content was 36%, 43%, 21%, and 24%, respectively. Our results indicate that crosslinking is a key process underlying the degradation of the PBAT film and did affect the biodegradability of the films, since the samples with greater amount of gel content generally showed less percent mineralization in the biodegradation tests.

Postharvest shelf life extension of blueberries using a biodegradable package

Small berries are commonly packaged and sold to consumers in vented petroleum-based clamshell containers. Biodegradable and compostable packages may be used as an alternative package to reduce waste generation and landfill disposal. In addition, the current clamshell container design does not allow the development of a modified atmosphere that could prolong berry shelf life. Thus, in this study, a non-ventilated biodegradable container was evaluated as a possible alternative to the containers normally used in commercial distribution of small berries. To determine the potential of biodegradable containers for small berries, highbush blueberries were packaged in polylactide (PLA) containers and stored at 10°C for 18 days and at 23°C for 9 days. Commercial vented clamshell containers were used as controls. Physicochemical and microbiological studies were carried out in order to compare the efficacy of both packages. Results showed that the PLA containers prolonged blueberry shelf life at different storage temperatures.

Antioxidant Activity and Diffusion of Catechin and Epicatechin from Antioxidant Active Films Made of Poly(l-lactic acid)

Active membranes and food packaging containing antioxidants like catechin and epicatechin, combined with the use of materials made of biopolymers obtained from renewable sources, could create a novel alternative to reduce oxidation in food, pharmaceutical, and cosmetic products. Poly(94% L-lactic acid) films containing 1.28% catechin and 1.50% epicatechin were extruded in a pilot plant-scale extrusion machine. The diffusion kinetics of catechin and epicatechin into 95% ethanol at 20, 30, 40, and 50 °C and 50% ethanol at 40 °C displayed Fickian release behavior and diffusion coefficients between 0.5 and 50 × 10(-11) cm(2)/s. According to the Arrhenius equation, the energy of activation for the diffusion of catechin and epicatechin in the films was 110.43 and 98.92 kJ/mol, respectively. The antioxidant activity of the films was measured in methanol extracts containing 46.42 μg/mL of catechin and 57.52 μg/mL of epicatechin as 32.90 and 36.68% of scavenging the 2,2-diphenyl-1-picrylhydrazyl radical, respectively.

Performance Evaluation of PLA against Existing PET and PS Containers

Poly(lactide) (PLA) polymers are environmentally-friendly biodegradable materials that have garnered growing attention in the past few years as food packaging materials since packages made from PLA have the advantage of being produced from renewable resources, provides significant energy savings, and can be recyclable and compostable. PLAs optical, physical, and mechanical properties have been compared to those of polystyrene (PS) and polyethylene terephthalate (PET) although studies comparing and showing the actual performance of PLA, PS, and PET packages are scarce. The purpose of this study was to investigate and to compare the role of PLA for the food service industry. Two of the commonly used materials to make containers to package fresh food, PET and oriented polystyrene (OPS), were compared with oriented PLA (OPLA). This study involved a number of tests to quantify the physical, mechanical, barrier, and compatibility properties that would affect the selection criteria for containers to be used for food service applications. Based on the results, OPLA, OPS, and PET performances were evaluated. Exposures of the three materials to weak and strong acids for seven days show a minimal reduction in the performance of these polymers. At ambient temperature, PET has the highest impact resistance followed by OPLA and OPS. PET shows the highest oxygen barrier followed by OPLA and OPS. Thus, several of the relevant properties for packaging applications of OPLA are between PET and OPS properties, suggesting that OPLA would also be suitable for some of these applications.

Consumer acceptance of fresh blueberries in bio-based packages

BACKGROUND Instrumental analyses have shown that non-vented bio-based containers made from poly(lactic acid) (PLA) have the capability to enhance blueberry shelf life as compared with commercial vented petroleum-based clamshell containers. However, consumer preference has not been explored so far. In this study, two sensory evaluations, triangle and paired preference tests, were performed after storing fruit in both containers at 3 and 10 degrees C for 7 and 14 days. In addition, physicochemical analyses were performed after each tasting in order to correlate instrumental findings with consumer preference. RESULTS The results of the triangle test showed the capability of the consumer to differentiate (P < or = 0.001) between blueberries from different packages at both storage temperatures. A consumer preference for flavour, texture, external appearance and overall quality (P < or = 0.001) of blueberries packaged in PLA containers was observed in the paired comparison test. The instrumental analyses showed that blueberries in the PLA packages exhibited a weight loss below the limit for marketable life, a stable soluble solid content and titratable acidity and no fungal growth during storage. CONCLUSION Consumers distinguished between blueberries from different packages and preferred those packaged in the PLA containers. The instrumental analyses showed that the usable life of the berries was extended in the PLA containers. A correlation between consumer preference and instrumental evaluations was found.

Development and characterization of antimicrobial poly(l-lactic acid) containing trans-2-hexenal trapped in cyclodextrins.

Trans-2-hexenal, a naturally occurring plant volatile with antimicrobial capacity, was encapsulated into β-cyclodextrins (β-CDs), enzymatically modified starch, and shown effective to control main microorganisms causing food spoilage (Alternaria solani, Aspergillus niger, Botrytis cinerea, Colletotrichum acutatum, Penicillium sp). Loaded β-CDs were incorporated into a poly(L-lactic acid) (PLA) matrix by extrusion and casting, and yielded antimicrobial polymers made from natural resources. A masterbatch was used prior to sheet casting to improve the dispersion of the antimicrobial agent in the PLA matrix. However, this increased the number of extrusion processes for the material. The concentration of the antimicrobial compound in the polymers and its antimicrobial capacity against one food spoilage microorganism (A. solani) were measured during the different processing operations. Although the concentration of trans-2-hexenal was reduced by processing by about 70 and 99% compared to the loaded β-CDs, for the masterbatch and sheet, respectively, the polymers were still effective in reducing microbial growth. The changes of the polymer properties due to the addition of the antimicrobial agent were investigated, too. It was found that the mechanical and barrier properties of the PLA were changed (decreased by about half the tensile strength and elongation at break and nine-fold increased permeability) while the physical properties remained the same. Based on these results, the developed polymer may be a viable antimicrobial material for applications in food packaging.

Life Cycle Assessment Software: Selection Can Impact Results

When software is used to facilitate life cycle assessments (LCAs), the implicit assumption is that the results obtained are not a function of the choice of software used. LCAs were done in both SimaPro and GaBi for simplified systems of creation and disposal of 1 kilogram each of four basic materials (aluminum, corrugated board, glass, and polyethylene terephthalate) to determine whether there were significant differences in the results. Data files and impact assessment methodologies (Impact 2002, ReCiPe, and TRACI 2) were ostensibly identical (although there were minor variations in the available ReCiPe version between the programs that were investigated). Differences in reported impacts of greater than 20% for at least one of the four materials were found for 9 of the 15 categories in Impact 2002+, 7 of the 18 categories in ReCiPe, and four of the nine categories in TRACI. In some cases, these differences resulted in changes in the relative rankings of the four materials. The causes of the differences for 14 combinations of materials and impact categories were examined by tracing the results back to the life cycle inventory data and the characterization factors in the life cycle impact assessment (LCIA) methods. In all cases examined, a difference in the characterization factors used by the two programs was the cause of the differing results. As a result, when these software programs are used to inform choices, the result can be different conclusions about relative environmental preference that are functions purely of the software implementation of LCIA methods, rather than of the underlying data.