Rafael S. Kurusu

Blending and morphology control to turn hydrophobic SEBS electrospun mats superhydrophilic

Thermoplastic elastomer SEBS, a triblock copolymer composed of styrene (S) and ethylene-co-butylene (EB) blocks, can be dissolved and processed by electrospinning to produce flexible nonwoven mats that can be interesting for applications like filtration or separation membranes. Controlling surface properties such as hydrophobicity/hydrophilicity is critical to achieving a desired performance. In this study, hydrophobic electrospun SEBS mats were obtained, following which an amphiphilic molecule (Pluronic F127) was solution-blended with SEBS prior to electrospinning, in a bid to produce a hydrophilic membrane. The result was a fast-spreading superhydrophilic mat with thinner fibers that preserved the flexibility of the SEBS. The morphologies of nonwoven mats, flat films (prepared by dip-coating using identical solutions) and of the surface of individual fibers were characterized using different microscopy techniques (optical, scanning electron microscopy and atomic force microscopy). Chemical analysis by X-ray photoelectron spectroscopy (XPS) revealed a large F127 concentration in the outermost surface layer. In addition, an analysis of dip-coated flat films revealed that for 20 wt % of F127, there was a change in the blend morphology from dispersed F127-rich regions in the SEBS matrix to an interconnected phase homogeneously distributed across the film that resembled grain boundaries of micellar crystals. Our results indicated that this morphology change at 20 wt % of F127 also occurred to some extent in the electrospun fibers and this, combined with the large surface area of the mats, led to a drastic reduction in the contact angle and fast water absorption, turning hydrophobic electrospun mats superhydrophilic.

Wetting of Hydrophilic Electrospun Mats Produced by Blending SEBS with PEO–PPO–PEO Copolymers of Different Molecular Weight

The interaction of electrospun mats with water is critical for many possible applications, and the water contact angle on the surface is the parameter usually measured to characterize wetting. Although useful for hydrophobic surfaces, this approach is limited for hydrophilic mats, where wicking also has to be considered. In this case, it is still unclear how the fiber surface chemical composition and morphology will affect the wetting behavior of electrospun mats. In this work, wetting was studied with different hydrophilic membranes produced by blending thermoplastic elastomer poly(styrene)-b-poly(ethylene-butylene)-b-poly(styrene) (SEBS) with amphiphilic poly(ethylene oxide)-b-poly(propylene oxide)-b-poly(ethylene oxide) (PEO-PPO-PEO) molecules. Three different types of PEO-PPO-PEO, with different molar masses, PEO content, and physical form were used. The effect of these differences on the wetting behavior of the electrospun mats was evaluated by contact angle goniometry, wicking measurements, and different imaging techniques. X-ray photoelectron spectroscopy was used to characterize the surface chemical composition. The smaller molecules quickly saturated the surface at low concentrations, making the mats hydrophilic. The sheath of PEO-PPO-PEO also resulted in fast absorption of water, when comparing the saturated and nonsaturated surfaces. Longer PEO chain-ends seemed to hinder complete segregation and also led to a higher activation time when in contact with water. Liquid PEO-PPO-PEO was easily leached by water.

Surface modification to control the water wettability of electrospun mats

ABSTRACT Electrospun mats have many possible applications in which it is important to control their interaction with water: when used as separation membranes, superhydrophobic mats can remove oil from water, whereas when used as scaffolds for tissue engineering, hydrophilic mats present better cell affinity. Frequently, however, the surface properties of the polymer fibers that compose the mat need to be modified and tuned. This review covers the main surface modification techniques used to change the water wettability of mats produced by electrospinning. Some basic aspects of the electrospinning process and wetting theories are presented as a starting point for the discussion, highlighting the common wetting switching mechanism found in highly porous structures like electrospun mats. The surface modification techniques are then classified as post-treatments or one-step modification during electrospinning. The fundamental aspects of each technique are followed by a discussion emphasizing their technical advantages and drawbacks.