Raj B. Ladani

Strain Sensors with Adjustable Sensitivity by Tailoring the Microstructure of Graphene Aerogel/PDMS Nanocomposites

Strain sensors with high elastic limit and high sensitivity are required to meet the rising demand for wearable electronics. Here, we present the fabrication of highly sensitive strain sensors based on nanocomposites consisting of graphene aerogel (GA) and polydimethylsiloxane (PDMS), with the primary focus being to tune the sensitivity of the sensors by tailoring the cellular microstructure through controlling the manufacturing processes. The resultant nanocomposite sensors exhibit a high sensitivity with a gauge factor of up to approximately 61.3. Of significant importance is that the sensitivity of the strain sensors can be readily altered by changing the concentration of the precursor (i.e., an aqueous dispersion of graphene oxide) and the freezing temperature used to process the GA. The results reveal that these two parameters control the cell size and cell-wall thickness of the resultant GA, which may be correlated to the observed variations in the sensitivities of the strain sensors. The higher is the concentration of graphene oxide, then the lower is the sensitivity of the resultant nanocomposite strain sensor. Upon increasing the freezing temperature from -196 to -20 °C, the sensitivity increases and reaches a maximum value of 61.3 at -50 °C and then decreases with a further increase in freezing temperature to -20 °C. Furthermore, the strain sensors offer excellent durability and stability, with their piezoresistivities remaining virtually unchanged even after 10 000 cycles of high-strain loading-unloading. These novel findings pave the way to custom design strain sensors with a desirable piezoresistive behavior.

Novel Electrically Conductive Porous PDMS/Carbon Nanofiber Composites for Deformable Strain Sensors and Conductors

Highly flexible and deformable electrically conductive materials are vital for the emerging field of wearable electronics. To address the challenge of flexible materials with a relatively high electrical conductivity and a high elastic limit, we report a new and facile method to prepare porous polydimethylsiloxane/carbon nanofiber composites (denoted by p-PDMS/CNF). This method involves using sugar particles coated with carbon nanofibers (CNFs) as the templates. The resulting three-dimensional porous nanocomposites, with the CNFs embedded in the PDMS pore walls, exhibit a greatly increased failure strain (up to ∼94%) compared to that of the solid, neat PDMS (∼48%). The piezoresistive response observed under cyclic tension indicates that the unique microstructure provides the new nanocomposites with excellent durability. The electrical conductivity and the gauge factor of this new nanocomposite can be tuned by changing the content of the CNFs. The electrical conductivity increases, while the gauge factor decreases, upon increasing the content of CNFs. The gauge factor of the newly developed sensors can be adjusted from approximately 1.0 to 6.5, and the nanocomposites show stable piezoresistive performance with fast response time and good linearity in ln(R/R0) versus ln(L/L0) up to ∼70% strain. The tunable sensitivity and conductivity endow these highly stretchable nanocomposites with considerable potential for use as flexible strain sensors for monitoring the movement of human joints (where a relatively high gauge factor is needed) and also as flexible conductors for wearable electronics (where a relatively low gauge factor is required).