Rajan Kumar

A wearable chemical–electrophysiological hybrid biosensing system for real-time health and fitness monitoring

Flexible, wearable sensing devices can yield important information about the underlying physiology of a human subject for applications in real-time health and fitness monitoring. Despite significant progress in the fabrication of flexible biosensors that naturally comply with the epidermis, most designs measure only a small number of physical or electrophysiological parameters, and neglect the rich chemical information available from biomarkers. Here, we introduce a skin-worn wearable hybrid sensing system that offers simultaneous real-time monitoring of a biochemical (lactate) and an electrophysiological signal (electrocardiogram), for more comprehensive fitness monitoring than from physical or electrophysiological sensors alone. The two sensing modalities, comprising a three-electrode amperometric lactate biosensor and a bipolar electrocardiogram sensor, are co-fabricated on a flexible substrate and mounted on the skin. Human experiments reveal that physiochemistry and electrophysiology can be measured simultaneously with negligible cross-talk, enabling a new class of hybrid sensing devices.

Soft, stretchable, high power density electronic skin-based biofuel cells for scavenging energy from human sweat

This article describes the fabrication, characterization, and real-life application of a soft, stretchable electronic-skin-based biofuel cell (E-BFC) that exhibits an open circuit voltage of 0.5 V and a power density of nearly 1.2 mW cm−2 at 0.2 V, representing the highest power density recorded by a wearable biofuel cell to date. High power density is achieved via a unique combination of lithographically-patterned stretchable electronic framework together with screen-printed, densely-packed three-dimensional carbon-nanotube-based bioanode and cathode array arranged in a stretchable “island-bridge” configuration. The E-BFC maintains its performance even under repeated strains of 50%, and is stable for two days. When applied directly to the skin of human subjects, the E-BFC generates ∼1 mW during exercise. The E-BFC is able to power conventional electronic devices, such as a light emitting diode and a Bluetooth Low Energy (BLE) radio. This is the first example of powering a BLE radio by a wearable biofuel cell. Successful generation of high power density under practical conditions and powering of conventional energy-intense electronic devices represents a major step forward in the field of soft, stretchable, wearable energy harvesting devices.

All-printed magnetically self-healing electrochemical devices

Researchers develop self-healing inks for realizing printed electronics that can instantly recover millimeter-sized cracks. The present work demonstrates the synthesis and application of permanent magnetic Nd2Fe14B microparticle (NMP)–loaded graphitic inks for realizing rapidly self-healing inexpensive printed electrochemical devices. The incorporation of NMPs into the printable ink imparts impressive self-healing ability to the printed conducting trace, with rapid (~50 ms) recovery of repeated large (3 mm) damages at the same or different locations without any user intervention or external trigger. The permanent and surrounding-insensitive magnetic properties of the NMPs thus result in long-lasting ability to repair extreme levels of damage, independent of ambient conditions. This remarkable self-healing capability has not been reported for existing man-made self-healing systems and offers distinct advantages over common capsule and intrinsically self-healing systems. The printed system has been characterized by leveraging crystallographic, magnetic hysteresis, microscopic imaging, electrical conductivity, and electrochemical techniques. The real-life applicability of the new self-healing concept is demonstrated for the autonomous repair of all-printed batteries, electrochemical sensors, and wearable textile-based electrical circuits, indicating considerable promise for widespread practical applications and long-lasting printed electronic devices.

Deposition of ZnO on bismuth species towards a rechargeable Zn-based aqueous battery

Zn aqueous batteries typically suffer from poor cycle life because water soluble zincate ions are formed during the oxidation of Zn. When Zn is oxidized, most of the Zn2+ ions detach from the current collector and become electrochemically inactive, leaving the battery non-rechargeable. Numerous reports demonstrate the use of Bi2O3 as an electrode additive to enhance electrochemical performance and they attribute this phenomenon to the improvement in electrical conductivity. However, conductivity does not have an effect on the intrinsic solubility of the zincate ion. We conduct a series of characterizations to provide a comprehensive mechanistic role of Bi2O3 in the Zn electrode. We find that upon oxidation, zincate ions are formed but they relax into ZnO on the surface of the bismuth species. This work proposes that the reason for the prolonged cycle life is due to the deposition of ZnO through relaxation and this prevents losing electrochemically active materials. This finding paves the way for further improving the cycle life and understanding the mechanism of the Zn based rechargeable aqueous batteries and possibly other conversion types of rechargeable batteries.

Self-propelled screen-printable catalytic swimmers

A highly versatile 2D screen-printing fabrication of nature-inspired fish swimmers is described. The new screen-printing approach offers large-scale cost-effective fabrication of efficient multi-functional chemically-powered motors. Diverse fish architectures, consisting of several predesigned printed layers, including the mid-body, head, tail, and an entire fish, are achieved by printing different functional inks through the corresponding patterned stencils. The 2D fish-printing approach allows fine control of the shape, size, functionality and performance of the resulting fish swimmers. In particular, different functionalities can be incorporated at specific areas by sequential printing of specific layers based on different modified inks. For example, printing of catalytic tails containing various Pt loadings has been used to prepare fish with different propulsion efficiencies. Inks based on activated carbon powder have been used for accelerated removal of chemical pollutants. Nickel-containing carbon ink has been used for magnetic control of the fish directionality. This screen-printing fabrication route can be readily extended for incorporating other functional materials into one swimmer structure. Such a versatile, simple, scalable, fast, and cost-effective approach holds considerable promise for creating biomimetic swimmers with different properties for diverse practical applications.

Re-usable electrochemical glucose sensors integrated into a smartphone platform

This article demonstrates a new smartphone-based reusable glucose meter. The glucose meter includes a custom-built smartphone case that houses a permanent bare sensor strip, a stylus that is loaded with enzyme-carbon composite pellets, and sensor instrumentation circuits. A custom-designed Android-based software application was developed to enable easy and clear display of measured glucose concentration. A typical test involves the user loading the software, using the stylus to dispense an enzymatic pellet on top of the bare sensor strip affixed to the case, and then introducing the sample. The electronic module then acquires and wirelessly transmits the data to the application software to be displayed on the screen. The deployed pellet is then discarded to regain the fresh bare sensor surface. Such a unique working principle allows the system to overcome challenges faced by previously reported reusable sensors, such as enzyme degradation, leaching, and hysteresis effects. Studies reveal that the enzyme loaded in the pellets are stable for up to 8 months at ambient conditions, and generate reproducible sensor signals. The work illustrates the significance of the pellet-based sensing system towards realizing a reusable, point-of-care sensor that snugly fits around a smartphone and which does not face issues usually common to reusable sensors. The versatility of this system allows it to be easily modified to detect other analytes for application in a wide range of healthcare, environmental and defense domains.

High-Performance Screen-Printed Thermoelectric Films on Fabrics

Printing techniques could offer a scalable approach to fabricate thermoelectric (TE) devices on flexible substrates for power generation used in wearable devices and personalized thermo-regulation. However, typical printing processes need a large concentration of binder additives, which often render a detrimental effect on electrical transport of the printed TE layers. Here, we report scalable screen-printing of TE layers on flexible fiber glass fabrics, by rationally optimizing the printing inks consisting of TE particles (p-type Bi0.5Sb1.5Te3 or n-type Bi2Te2.7Se0.3), binders, and organic solvents. We identified a suitable binder additive, methyl cellulose, which offers suitable viscosity for printability at a very small concentration (0.45–0.60 wt.%), thus minimizing its negative impact on electrical transport. Following printing, the binders were subsequently burnt off via sintering and hot pressing. We found that the nanoscale defects left behind after the binder burnt off became effective phonon scattering centers, leading to low lattice thermal conductivity in the printed n-type material. With the high electrical conductivity and low thermal conductivity, the screen-printed TE layers showed high room-temperature ZT values of 0.65 and 0.81 for p-type and n-type, respectively.