Ramona Eberhardt

The Rising Power of Fiber Lasers and Amplifiers

The first rare-earth-doped fiber lasers were operated in the early 1960s, and produced a few milliwatts at a wavelength around 1 mum. Since the beginning of the decade, an enormous increase of fiber laser output power has been reported, the realm of kilowatt power has been entered, and power levels as high as 100 kW are envisaged. Apart from the power, fiber laser systems are renowned for their inherent compactness, monolithic architecture, and a power-independent beam quality. This paper reviews the challenges, achievements, and perspectives of high-power continuous-wave (CW) laser generation and amplification in fibers.

High average power spectral beam combining of four fiber amplifiers to 8.2 kW

We report on the incoherent beam combination of the four narrow-linewidth fiber amplifier chains running at different wavelengths. Each main amplifier stage consists of a large-mode-area photonic crystal fiber delivering more than 2 kW of optical power. The four output beams are spectrally combined to a single beam with an output power of 8.2 kW using a polarization-independent dielectric reflective diffraction grating mainly preserving the beam quality of the individual fiber amplifiers.

Freeform manufacturing of a microoptical lens array on a steep curved substrate by use of a voice coil fast tool servo

We report what is to our knowledge the first approach to diamond turn microoptical lens array on a steep curved substrate by use of a voice coil fast tool servo. In recent years ultraprecision machining has been employed to manufacture accurate optical components with 3D structure for beam shaping, imaging and nonimaging applications. As a result, geometries that are difficult or impossible to manufacture using lithographic techniques might be fabricated using small diamond tools with well defined cutting edges. These 3D structures show no rotational symmetry, but rather high frequency asymmetric features thus can be treated as freeform geometries. To transfer the 3D surface data with the high frequency freeform features into a numerical control code for machining, the commonly piecewise differentiable surfaces are represented as a cloud of individual points. Based on this numeric data, the tool radius correction is calculated to account for the cutting-edge geometry. Discontinuities of the cutting tool locations due to abrupt slope changes on the substrate surface are bridged using cubic spline interpolation.When superimposed with the trajectory of the rotationally symmetric substrate the complete microoptical geometry in 3D space is established. Details of the fabrication process and performance evaluation are described.

2 kW incoherent beam combining of four narrow-linewidth photonic crystal fiber amplifiers.

We report on beam combining of four narrow-linewidth fiber amplifier chains, running at different wavelengths and each delivering 500 W optical output power. The main amplifier stage consists of a large mode area photonic crystal fiber. The four output beams of the amplifier chains are spectrally (incoherent) combined using a polarization-independent dielectric reflective diffraction grating to form an output beam of 2 kW continuous-wave optical power with good beam quality (M(2)x = 2.0, M(2)y = 1.8).

Narrow linewidth, single mode 3 kW average power from a directly diode pumped ytterbium-doped low NA fiber amplifier.

We report on a newly designed and fabricated ytterbium-doped large mode area fiber with an extremely low NA (~0.04) and related systematic investigations on fiber parameters that crucially influence the mode instability threshold. The fiber is used to demonstrate a narrow linewidth, continuous wave, single mode fiber laser amplifier emitting a maximum output power of 3 kW at a wavelength of 1070 nm without reaching the mode-instability threshold. A high slope efficiency of 90 %, excellent beam quality, high temporal stability, and an ASE suppression of 70 dB could be reached with a signal linewidth of only 170 pm.

High power narrow-band fiber-based ASE source

In this paper we describe a high power narrow-band amplified spontaneous emission (ASE) light source at 1030 nm center wavelength generated in an Yb-doped fiber-based experimental setup. By cutting a small region out of a broadband ASE spectrum using two fiber Bragg gratings a strongly constrained bandwidth of 12±2 pm (3.5±0.6 GHz) is formed. A two-stage high power fiber amplifier system is used to boost the output power up to 697 W with a measured beam quality of M2≤1.34. In an additional experiment we demonstrate a stimulated Brillouin scattering (SBS) suppression of at least 17 dB (theoretically predicted ~20 dB), which is only limited by the dynamic range of the measurement and not by the onset of SBS when using the described light source. The presented narrow-band ASE source could be of great interest for brightness scaling applications by beam combination, where SBS is known as a limiting factor.

High-power tandem pumped fiber amplifier with an output power of 2.9 kW.

We report on a high power fiber amplifier tandem pumped by an industrial style thin-disk laser. An output power of 1 kW and a very good slope efficiency of 73% have been obtained for a state-of-the-art photonic crystal fiber originally designed for short-pulse amplification. We also compare this result to an experiment, where a power of 2.9 kW could be obtained from a step-index large-mode-area fiber with the same slope efficiency.

Development of a low cost high precision three-layer 3D artificial compound eye.

Artificial compound eyes are typically designed on planar substrates due to the limits of current imaging devices and available manufacturing processes. In this study, a high precision, low cost, three-layer 3D artificial compound eye consisting of a 3D microlens array, a freeform lens array, and a field lens array was constructed to mimic an apposition compound eye on a curved substrate. The freeform microlens array was manufactured on a curved substrate to alter incident light beams and steer their respective images onto a flat image plane. The optical design was performed using ZEMAX. The optical simulation shows that the artificial compound eye can form multiple images with aberrations below 11 μm; adequate for many imaging applications. Both the freeform lens array and the field lens array were manufactured using microinjection molding process to reduce cost. Aluminum mold inserts were diamond machined by the slow tool servo method. The performance of the compound eye was tested using a home-built optical setup. The images captured demonstrate that the proposed structures can successfully steer images from a curved surface onto a planar photoreceptor. Experimental results show that the compound eye in this research has a field of view of 87°. In addition, images formed by multiple channels were found to be evenly distributed on the flat photoreceptor. Additionally, overlapping views of the adjacent channels allow higher resolution images to be re-constructed from multiple 3D images taken simultaneously.

Build up and decay of mode instability in a high power fiber amplifier.

State-of-the-art high power Yb-doped large mode area fibers have been developed to a performance level able to reach the so-called mode instability threshold. In this contribution we will discuss the experimental results regarding the temporal evolution (build up and decay) of this effect to come closer to a comprehensive understanding of its driving mechanisms. Our investigations prove that the relevant time scale for build up and decay of mode instability is in the millisecond range and thus deliver experimental evidence of underlying thermal effects. To the best of our knowledge these are the first systematic, time resolved investigations on that topic.

BBO-sapphire sandwich structure for frequency conversion of high power lasers

We report on successful joining of a beta barium borate crystal by plasma-activated direct bonding. Based on this technology, a sandwich structure consisting of a beta barium borate crystal, joined with two sapphire heat spreaders has been fabricated. Due to the high thermal conductivity of sapphire, the sandwich structure possesses superior thermal properties compared to the single crystal. Simulations based on the finite element method indicate a significant reduction of thermal gradients and the resulting mechanical stresses. A proof of principle experiment demonstrates the high power capability of the fabricated structure. A pulsed fiber laser emitting up to 253 W average power has been frequency doubled with both a single BBO crystal and the fabricated sandwich structure. The bonded stack showed better heat dissipation and less thermo-optical beam distortion than the single crystal. The work demonstrates the huge potential of optical sandwich structures with enhanced functionality. In particular, frequency conversion at average powers in the kW range with excellent beam quality will be feasible in future.