Renshun Xu

Effect of water on the ionothermal synthesis of molecular sieves

AlPO4-11 and AlPO4-5 molecular sieves are ionothermally prepared without addition of water by using anhydrous starting materials, such as NH4H2PO4, pseudoboehmite (AlOOH), and NH4F. The synthesis appears to be an autocatalytic process. Water has a remarkable effect on the synthesis process. Addition of reagent quantities of water (H2O/Al = 1, molar ratio) can enhance the crystallization kinetics greatly.

One‐Step Hydrotreatment of Vegetable Oil to Produce High Quality Diesel‐Range Alkanes

A one-step hydrotreatment of vegetable oil combining deoxygenation and isomerization to directly produce low cloud point, high quality diesel is devised. The Pt/zeolite bifunctional catalysts prepared by using SAPO-11 and ZSM-22 zeolites as supports are used in this process. Catalytic reactions are conducted in a fixed-bed reactor under a hydrogen atmosphere. Over the bifunctional catalyst, 100 % conversion of soybean oil is obtained at 357 °C, 4 MPa, and 1 h(-1), and 80 % organic liquid yield is achieved, which is close to the maximum theoretical liquid yield. In the organic products, the alkanes selectivity is 100 % with an i-alkanes selectivity above 63 %. NH(3)-temperature programmed desorption (TPD), pyridine IR spectroscopy, and other characterization techniques are used to study the effect of the support acidity on the reaction pathway. Over the Pt/zeolite bifunctional catalyst with less strong Lewis acid sites, the reaction proceeds via the decarboxylation plus decarbonylation pathway. This one-step method provides a new strategy to produce low cloud point, high quality diesel from biomass feedstock in a more economic and attractive way.

Ionothermal Synthesis of an Aluminophosphate Molecular Sieve with 20‐Ring Pore Openings

Crystalline porous materials with large or extralarge pores continue to be of particular significance in both industry and academia for their potential applications in shape-selective catalysis and adsorption/separation. Of these zeolitic materials, especially aluminosilicateand aluminophosphate-based molecular sieves are of prime interest because of their high stability associated with their widespread use in many established process and emerging applications. The materials VPI-5 (VFI framework type, 18-ring) and UTD-1 (DON framework type, 14-ring) were the first extra-large pore (pores constructed of more than 12 Tatoms) aluminophosphate and aluminosilicate materials discovered. The oxide frameworks are built up by corner-sharing [AlO4] and [PO4] tetrahedra as well as [AlO4] and [SiO4] tetrahedra. In the search for materials with even larger pores, an anionic open-framework aluminophosphate JDF-20 (20-ring) was reported; however, it could not be classified as a zeolite because its framework (with an Al/P ratio of 5:6) is unstable upon removal of the occluded protonated templates by calcination. Larger pore openings were also achieved using Ge or Ga as the framework Tatom in a high amount, for example in ECR-34 (ETR framework type, 18-ring), ITQ-33 (18-ring), cloverite (-CLO framework type, 20ring), and ITQ-37 (30-ring). In this context, the use of Ge or Ga as framework atoms as well as fluoride has been found to facilitate the formation of a double four-ring (D4R) unit. This is in agreement with the prediction by Brunner and Meier that structures with extra-large pores should contain a large number of threeand four-membered rings. Ionothermal synthesis, in which ionic liquids act as both the solvent and template, is a novel method that has attracted great interest in the synthesis of zeolitic and other porous materials. Besides the advantage of experimenting at ambient pressure, ionic liquids offer different chemistry and structural variety associated with the use of additional amines as structure-directing agents (SDA), and therefore open up new vistas for the synthesis of new porous materials. Herein, we report the ionothermal synthesis of the first aluminophosphate molecular sieve with 20-ring pore openings, denoted as DNL-1 (Dalian National Laboratory Number 1). This molecular sieve was confirmed as a structural analogue to the gallophosphate molecular sieve cloverite by using a combination of Rietveld refinement of powder X-ray diffraction (PXRD) data and NMR analysis. Moreover, in comparison to cloverite, DNL-1, as-synthesized and calcined, exhibits excellent stability. DNL-1 was synthesized in the ionic liquid 1-ethyl-3methylimidazolate bromide ([emim]Br) with 1,6-hexanediamine (HDA) as the co-SDA. The detailed synthetic procedure is described in the Experimental Section. The assynthesized DNL-1 material displays uniformly globular agglomerates of grainlike nanocrystals with a diameter of about 20 mm (see the Supporting Information). Analysis by energy dispersive X-ray spectroscopy (EDX) indicates the P/ Al/F molar ratio of approximately 3:3:1. The inductively coupled plasma (ICP) analysis gives the content (wt%) of Al 16.50 and P 16.65. The elemental and thermogravimetric (TG) analyses show the content (wt%) of C 9.72, N 3.64, H 3.29, and a total weight loss of 34%. Combined with the results of the structure refinement (see below), the chemical formula of DNL-1 was determined as j (C6N2H18)104(C6N2H11)80(H2O)910 j [Al768P768O2976(OH)192F288]. Using the initial structure model from cloverite, the Rietveld refinement of as-synthesized DNL-1 was successfully performed in space group Fm 3c with refined unit cell parameter a= 51.363(1) , which is comparable to that of cloverite a= 51.713 , considering the smaller ionic radius of Al. Similar results were observed in the all-silica and Gecontaining polymorph C of zeolite Beta. Figure 1 shows the very good agreement between observed and calculated PXRDpatterns, taking into account the limited signal to noise ratio, in particular for the data collected at a high angle which can be reflected from the expected R factor of 14.5%. These results adequately confirm that DNL-1 is a pure aluminophosphate analogue of the -CLO structure. The skeletal model of the refined framework structure is shown in Figure 2. The framework of DNL-1 shows the general features of the -CLO structure: 1) two nonintersecting three-dimensional channel systems with 20-ring and 8-ring windows, respectively, 2) four terminal hydroxy groups (Al [*] Y. Wei, Prof. Z. Tian, R. Xu, Dr. H. Ma, R. Pei, Prof. W. Zhang, Prof. Y. Xu, Dr. L. Wang, K. Li, Dr. B. Wang, G. Wen, Prof. L. Lin State Key Laboratory of Catalysis Dalian National Laboratory for Clean Energy Dalian Institute of Chemical Physics Chinese Academy of Sciences, Dalian 116023 (China) Fax: (+86)411-843-79151 E-mail: tianz@dicp.ac.cn

New Insights into the Role of Amines in the Synthesis of Molecular Sieves in Ionic Liquids

A combination of state-of-the art in situ one- and two-dimensional NMR spectroscopy and density functional theory (DFT) calculations have been employed for the first time to investigate the role of amines in the synthesis of aluminophosphate molecular sieves in ionic liquids (ILs). In situ rotating-frame nuclear Overhauser effect spectroscopy (ROESY) was used to demonstrate that the hybrid of imidazolium ionic liquids with organic amines, such as morpholine, connected through a hydrogen bond can be formed in the gel during the crystallization of molecular sieves. By combining the characterizations of the final solid products obtained by using XRD analyses, solid-state NMR spectroscopy, thermogravimetric analysis, and DFT calculation results, it was verified that the hybrid between morpholine and the imidazolium cation in the initial preparation stage can act as the structure-directing agent (SDA) for the synthesis of AFI-structured aluminophosphate molecular sieves. Our findings may suggest a synthesis mechanism of molecular sieves in ionic liquids in which the IL-organic amine hybrid is required in the nucleation step, whereas the crystal growth occurs through the occlusion of ionic liquids in the zeolite channels.

Ionothermal Synthesis of Aluminophosphate Molecular Sieve Membranes through Substrate Surface Conversion

Applications of zeolite membranes in separation, chemical sensors, and catalytic membrane reactors have led to extensive studies on their fabrication. To date, mainly silicatebased zeolite membranes of the structure types MFI, DDR, LTA, and FAU have been synthesized on different substrates and evaluated for singleor multiple-gas permeation. Routes for the synthesis of zeolite membranes can be broadly classified into two categories: in situ and secondary growth synthesis, both of which are derived from the strategy of hydrothermal zeolite synthesis. However, the high autogenous pressure associated with hydrothermal procedures is inconvenient for preparation of zeolite membranes, especially for large-scale production, due to safety concerns and the risk of molecular sieve collapse. On the other hand, although aluminophosphate and silicoaluminophosphate membranes for gas separation have been prepared, there are few reports on the preparation of aluminophosphate molecular sieve membranes, which suggests that hydrothermal preparation of such membranes may be difficult. Ionothermal synthesis, which uses ionic liquids as reaction media instead of water or organic solvents, allowed highly efficient preparation of aluminophosphate molecular sieves under ambient pressure. Ionic liquids (ILs) are commonly defined as salts that consist of organic cations and inorganic anions with melting temperatures below 100 8C. ILs are well known as environmentally benign and designable solvents, which endow ionothermal synthesis with interesting features and many potential advantages over the hydrothermal method. As a result of the negligible vapor pressure of ILs, ionothermal synthesis can take place at ambient pressure, which eliminates safety concerns. The organic cation of the IL can act as a structure-directing agent (SDA), or play a cooperative structure-directing role together with introduced amines and quaternary ammonium compounds. AEL, AFI, CHA, LTA, and CLO types of aluminophosphate molecular sieves have been successfully synthesized by ionothermal methods. Ionothermal synthesis is a promising method for the preparation of aluminophosphate molecular sieve membranes under ambient pressure. Yan and co-workers prepared AlPO-11 and SAPO-11 films on aluminum alloys as anticorrosion coatings by in situ ionothermal synthesis. To the best of our knowledge, no permeable membrane has been previously prepared on a porous substrate by the ionothermal method. Here we report an ionothermal method for the synthesis of permeable aluminophosphate molecular sieve membranes on porous alumina disks by substrate-surface conversion. Molecular sieve membranes of types AEL, AFI, CHA, and LTA were prepared by placing homemade d-alumina substrates (2.0 mm thickness, 20 mm diameter, and 10 nm average pore size; see Supporting Information for details) in a solution of IL, phosphoric acid, hydrofluoric acid, and, if required, organic amines with no additional source of Al. Table 1 lists the initial solution composition, crystallization

Basicities and transesterification activities of Zn–Al hydrotalcites-derived solid bases

Solid bases were prepared by calcining as-prepared Zn–Al hydrotalcites at different temperatures. The evolutions of their structure and basicity were characterised using X-ray diffraction, thermogravimetric analysis, infrared spectroscopy of CO2 adsorption and temperature programmed desorption of methanol. With an increase in the calcination temperature, the as-prepared Zn–Al hydrotalcites were firstly converted into dehydrated Zn–Al hydrotalcites and next converted into Zn–Al oxides. The basic sites of these solid bases changed from OH groups to Mn+–O2− (M = Zn or Al) pairs and isolated O2− ions. These solid bases were evaluated in transesterification reactions used for biodiesel production. The dehydrated Zn–Al hydrotalcites obtained at 473 K exhibit the highest activity, with a biodiesel yield of approximately 76% at 413 K, 1.7 MPa and 1.0 h−1. This catalyst exhibits no deactivation after about 150 h. The structure–reactivity relationship of the catalyst is also discussed.

Ionothermal Synthesis of MnAPO-SOD Molecular Sieve without the Aid of Organic Structure-Directing Agents

An SOD-type metalloaluminophosphate molecular sieve (denoted as SOD-Mn) was ionothermally synthesized by introducing manganese(II) cations into the reaction mixture via MnO-acid or MnO2-reductant reactions. Composition and structure analyses results show that two kinds of manganese(II) cations exist in the SOD-Mn structure. Part of the manganese(II) cations isomorphously substitute the framework aluminum(III) with a substitution degree of ∼30%. The rest of the manganese(II) cations occupy a fraction of the sod cages in their hydrated forms. A comprehensive investigation of the synthesis parameters, crystal sizes, and crystallization kinetics indicates that the in situ released hydrated manganese(II) cations direct the formation of SOD-Mn. Such structure-directing effect may be inhibited by both the fluorination of manganese(II) cations and the water accumulation during crystallization. In the fluoride anion-containing reaction mixture with a low ionic liquid content, the crystallization process is strongly suppressed, and large SOD-Mn single crystals of over 200 μm in size are yielded. SOD-Mn is free from organics and shows improved thermal stability compared with metalloaluminophosphates synthesized by using organic structure-directing agents.

Synthesis of discrete aluminophosphate -CLO nanocrystals in a eutectic mixture

Extra-large-pore aluminophosphate -CLO (i.e., DNL-1) nanocrystals were synthesized in a eutectic mixture composed of diethylamine hydrochloride (DEAC) and ethylene glycol (EG) with 1-methylimidazole (1-MIm) as an additional amine using both conventional and microwave heating. The effects of the synthesis parameters, such as the amount of 1-MIm and the P/Al ratio, on the formation of DNL-1 nanocrystals were studied. The products were characterized using a variety of techniques. XRD, DLS, SEM and TEM results indicate that the as-synthesized DNL-1 nanocrystals have good crystallinity and narrow particle size distributions, and their average particle size was controlled in the 100-220nm range by simply adjusting the amount of 1-MIm. TG-DSC and N2 adsorption analyses reveal that the as-synthesized DNL-1 nanocrystals exhibit good thermal stability and the calcined samples possess high BET surface areas and large pore volumes. In addition, the cooperative structure-directing effects of 1-MIm and the eutectic mixture cation (DEA(+)) in the formation of DNL-1 nanocrystals were discussed.

Surface flashover properties of alumina ceramics modified by ion implantation

Surface flashover across the insulators in vacuum is the major limitation of the performance of the high power system. Surface characteristics of Insulator effect its surface flashover performance obviously, appropriate surface treatment can increase the surface flashover voltage. Ion implantation technology is an effective surface modification tool, it can change the roughness, resistivity and adsorbability on the insulator surface. Alumina ceramics are used widely in vacuum insulation system. In this paper, Alumina Ceramics were modified by nitrogen ion and carbon ion, nitrogen ion was produced by a electron cyclotron resonance (ECR) ion source, carbon ion was produced by a metal vapor vacuum arc (MEVVA) ion source. The surface flashover voltage were measured on the experimental platforms of surface characteristics in vacuum before and after modification, also the surface topography was studied by using the microscope. In order to find the influencing factors on surface flashover properties of alumina ceramics modified by ion implantation, the simulations on ion implantation was completed by using SRIM software. The experimental results show the ion implantation can improve the surface flashover voltage in vacuum. When the incident angle is 90°, the modification effect is best. The 50% and continuous flashover voltage in vacuum had a inflection point when the implanted energy of nitrogen ion beam changed. When the energy of ion implantation is 80keV, the flashover voltage can increase about 50% with the electrode distance of 5mm and the specimen size of 52mm×24mm×7mm under vacuum 1.5×10-4 Pa. The mechanism of surface flashover properties modified by ion implantation was discussed.

Thermal analysis of insulators in electromagnetic launcher system

During the electromagnetic launching process, the supporting insulators suffer from the complicated environments. Under the action of strong pulse stress, high temperature, arc and other factors, it will directly lead to insulation failure and performance degradation in electromagnetic launcher system. Therefore, it is necessary to study the characteristics of insulators under high temperature condition in order to improve electromagnetic launchers performance and prolong lifetime. The purpose of this study is to obtain temperature distribution of the rails and insulators. In this paper, we mainly investigate the two dimensional transient model by the method of finite element analysis. Combining Maxwell equations with thermal diffusion equation, we can make numerical simulations to study the temperature distribution of rails and insulators. The software COMSOL is a good method of solving multiple physics field coupling problems. Results obtained as loads were used for analysis of thermal stress within the supporting insulators. In general, the maximum temperature region within insulators is concentrated at contact surface. If the insulators are subjected to high temperature for a long time, it will cause performance degradation and insulation failure. This work will provide a basis for further research on insulation failure during the electromagnetic launching process.