Richard Chuska

Applications of optical fiber assemblies in harsh environments: the journey past, present, and future

Over the past ten years, NASA has studied the effects of harsh environments on optical fiber assemblies for communication systems, lidar systems, and science missions. The culmination of this has resulted in recent technologies that are unique and tailored to meeting difficult requirements under challenging performance constraints. This presentation will focus on the past mission applications of optical fiber assemblies, including: qualification information, lessons learned, and new technological advances that will enable the road ahead.

Fiber optic cables for transmission of high-power laser pulses

High power pulsed lasers are commonly deployed in harsh environments, like space flight and military missions, for a variety of systems such as LIDAR, optical communications over long distances, or optical firing of explosives. Fiber coupling of the laser pulse from the laser to where it is needed can often save size, reduce weight, and lead to a more robust and reliable system. Typical fiber optic termination procedures are not sufficient for injection of these high power laser pulses without catastrophic damage to the fiber endface. In the current study, we will review the causes of fiber damage during high power injection and discuss methods used to avoid these issues to permit fiber use with high reliability in these applications. A brief review of the design considerations for high peak power laser pulse injection will be presented to familiarize the audience with all the areas that need to be considered during the design phase. The majority of this paper focuses on the proper fiber polishing methods for high power use with an emphasis on laser polishing of the fibers. Results from recently build fibers will be shown to demonstrate the techniques.

Photonic component qualification and implementation activities at NASA Goddard Space Flight Center

The photonics group in Code 562 at NASA Goddard Space Flight Center supports a variety of space flight programs at NASA including the: International Space Station (ISS), Shuttle Return to Flight Mission, Lunar Reconnaissance Orbiter (LRO), Express Logistics Carrier (ELC), and the NASA Electronic Parts and Packaging Program (NEPP). Through research, development, and testing of the photonic systems to support these missions much information has been gathered on practical implementations for space environments. Presented here are the highlights and lessons learned as a result of striving to satisfy the project requirements for high performance and reliable commercial optical fiber components for space flight systems. The approach of how to qualify optical fiber components for harsh environmental conditions, the physics of failure and development lessons learned will be discussed.

Vibration performance comparison study on current fiber optic connector technologies

Fiber optic cables are increasingly being used in harsh environments where they are subjected to vibration. Understanding the degradation in performance under these conditions is essential for integration of the fibers into the given application. System constraints often require fiber optic connectors so that subsystems can be removed or assembled as needed. In the present work, various types of fiber optic connectors were monitored in-situ during vibration testing to examine the transient change in optical transmission and the steady-state variation following the event. The fiber endfaces and connectors were inspected at selected intervals throughout the testing.

The optical fiber array bundle assemblies for the NASA lunar reconnaissance orbiter; evaluation lessons learned for flight implementation from the NASA electronic parts and packaging program

The United States, National Aeronautics and Space Administration (NASA) Goddard Space Flight Center (GSFC), Fiber Optics Team in the Electrical Engineering Division of the Applied Engineering and Technology Directorate, designed, developed and integrated the space flight optical fiber array hardware assemblies for the Lunar Reconnaissance Orbiter (LRO). The two new assemblies that were designed and manufacturing at NASA GSFC for the LRO exist in configurations that are unique in the world for the application of ranging and lidar. These assemblies were developed in coordination with Diamond Switzerland, and the NASA GSFC Mechanical Systems Division. The assemblies represent a strategic enhancement for NASA’s Laser Ranging and Laser Radar (LIDAR) instrument hardware by allowing light to be moved to alternative locations that were not feasible in past space flight implementations. An account will be described of the journey and the lessons learned from design to integration for the Lunar Orbiter Laser Altimeter and the Laser Ranging Application on the LRO. The LRO is scheduled to launch end of 2008.

The fiber optic system for the advanced topographic laser altimeter system instrument (ATLAS)

The Advanced Topographic Laser Altimeter System (ATLAS) Instrument has been in integration and testing over the past 18 months in preparation for the Ice, Cloud and Land Elevation Satellite – 2 (ICESat-2) Mission, scheduled to launch in 2017. ICESat-2 is the follow on to ICESat which launched in 2003 and operated until 2009. ATLAS will measure the elevation of ice sheets, glaciers and sea ice or the “cryosphere” (as well as terrain) to provide data for assessing the earth’s global climate changes. Where ICESat’s instrument, the Geo-Science Laser Altimeter (GLAS) used a single beam measured with a 70 m spot on the ground and a distance between spots of 170 m, ATLAS will measure a spot size of 10 m with a spacing of 70 cm using six beams to measure terrain height changes as small as 4 mm.[1] The ATLAS pulsed transmission system consists of two lasers operating at 532 nm with transmitter optics for beam steering, a diffractive optical element that splits the signal into 6 separate beams, receivers for start pulse detection and a wavelength tracking system. The optical receiver telescope system consists of optics that focus all six beams into optical fibers that feed a filter system that transmits the signal via fiber assemblies to the detectors. Also included on the instrument is a system that calibrates the alignment of the transmitted pulses to the receiver optics for precise signal capture. The larger electro optical subsystems for transmission, calibration, and signal receive, stay aligned and transmitting sufficiently due to the optical fiber system that links them together. The robust design of the fiber optic system, consisting of a variety of multi fiber arrays and simplex assemblies with multiple fiber core sizes and types, will enable the system to maintain consistent critical alignments for the entire life of the mission. Some of the development approaches used to meet the challenging optical system requirements for ATLAS are discussed here.

Cryogenic fiber optic assemblies for spaceflight environments: design, manufacturing, testing, and integration

Fiber optic assemblies have been used on spaceflight missions for many years as an enabling technology for routing, transmitting, and detecting optical signals. Due to the overwhelming success of NASA in implementing fiber optic assemblies on spaceflight science-based instruments, system scientists increasingly request fibers that perform in extreme environments while still maintaining very high optical transmission, stability, and reliability. Many new applications require fiber optic assemblies that will operate down to cryogenic temperatures as low as 20 Kelvin. In order for the fiber assemblies to operate with little loss in optical throughput at these extreme temperatures requires a system level approach all the way from how the fiber assembly is manufactured to how it is held, routed, and integrated. The NASA Goddard Code 562 Photonics Group has been designing, manufacturing, testing, and integrating fiber optics for spaceflight and other high reliability applications for nearly 20 years. Design techniques and lessons learned over the years are consistently applied to developing new fiber optic assemblies that meet these demanding environments. System level trades, fiber assembly design methods, manufacturing, testing, and integration will be discussed. Specific recent examples of ground support equipment for the James Webb Space Telescope (JWST); the Ice, Cloud and Land Elevation Satellite–2 (ICESat- 2); and others will be included.

Fiber optic cable thermal preparation to ensure stable operation

Fiber optic cables are widely used in modern systems that must provide stable operation during exposure to changing environmental conditions. For example, a fiber optic cable on a satellite may have to reliably function over a temperature range of -50°C up to 125°C. While the system requirements for a particular application will dictate the exact method by which the fibers should be prepared, this work will examine multiple ruggedized fibers prepared in different fashions and subjected to thermal qualification testing. The data show that if properly conditioned the fiber cables can provide stable operation, but if done incorrectly, they will have large fluctuations in transmission.

Requirements validation testing on the 7 optical fiber array connector/cable assemblies for the Lunar Reconnaissance Orbiter (LRO)

In the past year, a unique capability has been created by NASA Goddard Space Flight Center (GSFC) in support of Lunar Exploration. The photonics group along with support from the Mechanical Systems Division, developed a seven fiber array assembly using a custom Diamond AVIM PM connector for space flight applications. This technology enabled the Laser Ranging Application for the LRO to be possible. Laser pulses at 532 nm will be transmitted from the earth to the LRO stationed at the moon and used to make distance assessments. The pulses will be collected with the Laser Ranging telescope and focused into the array assemblies. The array assemblies span down a boom, through gimbals and across the space craft to the instrument the Lunar Orbiter Laser Altimeter (LOLA). Through use of a LOLA detector the distance between the LRO and the Earth will be calculated simultaneously while LOLA is mapping the surface of the moon. The seven fiber array assemblies were designed in partnership with W.L. Gore, Diamond Switzerland, and GSFC, manufactured by the Photonics Group at NASA Goddard Space Flight Center (GSFC) and tested for environmental effects there as well. Presented here are the requirements validation testing and results used to insure that these unique assemblies would function adequately during the Laser Ranging 14-month mission. The data and results include in-situ monitoring of the optical assemblies during cold gimbal motion life-testing, radiation, vibration and thermal testing.