Richard F. Brown

Monogroove heat pipe design: insulated liquid channel with bridging wick

A screen mesh artery (50) supported concentrically within the evaporator section (20) of a heat pipe liquid channel (27) retains liquid (41) in the channel (27) and thereby assures continued and uniform liquid feed to the heat pipe evaporation section (20) during periods of excessive heat transfer.

Design of the SHARE II monogroove heat pipe

The SHARE II experiment will fly on STS-43, scheduled for mid-1991. The experiment consists of two prototypical heat pipe radiator elements, one of which is supplied by Grumman Aerospace Corp. The heat pipes are designed to overcome the shortcomings of the SHARE experiment, which flew on STS-29 in March 1989 and was only partially successful. This paper reviews the SHARE experiment and the results of its flight test. The design solutions considered for use in the Grumman SHARE II heat pipe are discussed. A description of the reduced gravity testing of the design solutions is provided, as is a discussion of the final SHARE II design. In addition, the 1-g acceptance testing and thermal/vacuum certification testing of the Grumman SHARE II flight article is described.

Flight test results of the SHARE II monogroove heat pipe

The SHARE II (Space Station Heat Pipe Advanced Radiator Elements) flight experiment was flow in August 1991 on STS-43 in support of the Space Station Freedom (SSF) program. The flight experiment was designed to demonstrate startup and sustained microgravity operation of two 22 ft. long high capacity prototype SSF heat pipe radiator designs. The monogroove heat pipe radiator, one of the two heat pipe radiator designs flown on this experiment, is the subject of this paper. During the flight, the monogroove heat pipe, which contained 40 to 50 ppm of noncondensible gas to simulate end-of-life conditions, was shown to start up, vent bubbles as necessary, reprime under load, and operate successfully under all test conditions. The monogroove heat pipe operated under load for a total of 75 hours and achieved sustained heat transport of 50,000 watt-inches. This paper briefly describes the results of the previous SHARE flight experiment and the improvements made to the monogroove heat pipe as a result of that experiment. The test results of the SHARE II flight are discussed in detail. Based on the results of the SHARE II experiment, the monogroove heat pipe is ready for use in its intended application on SSF.

Design of an ammonia two-phase Prototype Thermal Bus for Space Station

The feasibility of two-phase heat transport systems for use on Space Station was demonstrated by testing the Thermal Bus Technology Demonstrator (TBTD) as part of the Integrated Two-Phase System Test in NASA-JSCs Thermal Test Bed. Under contract to NASA-JSC, Grumman is currently developing the successor to the TBTD, the Prototype Thermal Bus System (TBS). The TBS design, which uses ammonia as the working fluid, is intended to achieve a higher fidelity level than the TBTD by incorporating both improvements based on TBTD testing and realistic design margins, and by addressing Space Station issues such as redundancy and maintenance. The TBS is currently being fabricated, with testing scheduled for late 1987/early 1988. This paper describes the TBS design which features fully redundant plumbing loops, five evaporators designed to represent different heat acquisition interfaces, 14 condensers which mate with either space radiators or facility heat exchangers, and several modular components.

Test results of the SHARE II Mid-deck Flight Experiment

The SHARE II (Space Station Advanced Radiator Experiment II) Mid-deck Experiment was flown on board the Space Shuttle (STS-37) from April 5 to 12, 1991. The purpose of the experiment was to demonstrate the operation of several design changes proposed for the NASA/Grumman SHARE II heat pipe as a result of the lessons learned during the first SHARE flight (STS-29) in March 1989. Two test articles flew during the mission. The first, the Bubble Management Test Article, was a Plexiglas model of the monogroove heat pipe. This test article was primarily used to evaluate the performance of two 0-g bubble management devices; the redesigned evaporator screen artery and the condenser bubble trap. The second, the Blended Manifold Priming Test Article, also constructed of Plexiglas, was used to demonstrate passive self-priming of a heat pipe blended manifold connecting three evaporator legs to a single condenser leg. Both test articles used a 50/50 mixture of ethanol and water as the working fluid. Overall, the experiment was highly successful, with all the major test objectives fulfilled, including blended manifold priming, condenser bubble trap operation, screen artery bubble ingestion, and elimination of hydraulic diameter mismatch.