Richard P. Woodward

Benefits of Swept-and-Leaned Stators for Fan Noise Reduction

An advanced high bypass ratio fan model was tested in the NASA John H. Glenn Research Center 9 £ 15 Foot Low-Speed Wind Tunnel. The primary focus of this test was to quantify the acoustic benee ts and aerodynamic performance of sweep and lean in stator vanedesign. Three statorsets wereused forthis testseries. Aconventional radial stator set was tested at two rotor ‐stator axial spacings. Additional stator sets incorporating sweep only and sweep and lean were also tested. The hub axial location for the swept-and-leaned and swept-only stators was at the sameaxiallocationastheradialstatoratthesmallerrotor ‐statorspacing (upstreamstatorlocation ),whilethetipof thesemodie edstatorswasatthesameaxiallocation astheradialstatorsetatthedownstream rotor ‐statorspacing. The acoustic data show that swept and leaned stators give signie cant reductions in both rotor ‐stator interaction noise and broadband noise beyond what could be achieved through increased axial spacing of the conventional, radial stator. Application of these test results to a representative two-engine aircraft and e ight path suggest that about a 3 effective perceived noise (EPN)dB fan noise reduction could be achieved through incorporation of these modie ed stators. This reduction would represent a signie cant portion of the6-EPNdB aircraftnoisereduction goal relative to that of 1992 technology levels of the current NASA Advanced Subsonic Technology initiative.

Fan Noise Source Diagnostic Test: Rotor Alone Aerodynamic Performance Results

The aerodynamic performance of an isolated fan or rotor alone model was measured in the NASA Glenn Research Center 9- by 15- Foot Low Speed Wind Tunnel as part of the Fan Broadband Source Diagnostic Test conducted at NASA Glenn. The Source Diagnostic Test was conducted to identify the noise sources within a wind tunnel scale model of a turbofan engine and quantify their contribution to the overall system noise level. The fan was part of a 1/5th scale model representation of the bypass stage of a current technology turbofan engine. For the rotor alone testing, the fan and nacelle, including the inlet, external cowl, and fixed area fan exit nozzle, were modeled in the test hardware; the internal outlet guide vanes located behind the fan were removed. Without the outlet guide vanes, the velocity at the nozzle exit changes significantly, thereby affecting the fan performance. As part of the investigation, variations in the fan nozzle area were tested in order to match as closely as possible the rotor alone performance with the fan performance obtained with the outlet guide vanes installed. The fan operating performance was determined using fixed pressure/temperature combination rakes and the corrected weight flow. The performance results indicate that a suitable nozzle exit was achieved to be able to closely match the rotor alone and fan/outlet guide vane configuration performance on the sea level operating line. A small shift in the slope of the sea level operating line was measured, which resulted in a slightly higher rotor alone fan pressure ratio at take-off conditions, matched fan performance at cutback conditions, and a slightly lower rotor alone fan pressure ratio at approach conditions. However, the small differences in fan performance at all fan conditions were considered too small to affect the fan acoustic performance.

Fan Noise Source Diagnostic Test: LDV Measured Flow Field Results

Results are presented of an experiment conducted to investigate potential sources of noise in the flow developed by two 22-in. diameter turbofan models. The R4 and M5 rotors that were tested were designed to operate at nominal take-off speeds of 12,657 and 14,064 RPMC, respectively. Both fans were tested with a common set of swept stators installed downstream of the rotors. Detailed measurements of the flows generated by the two were made using a laser Doppler velocimeter system. The wake flows generated by the two rotors are illustrated through a series of contour plots. These show that the two wake flows are quite different, especially in the tip region. These data are used to explain some of the differences in the rotor/stator interaction noise generated by the two fan stages. In addition to these wake data, measurements were also made in the R4 rotor blade passages. These results illustrate the tip flow development within the blade passages, its migration downstream, and (at high rotor speeds) its merging with the blade wake of the adjacent (following) blade. Data also depict the variation of this tip flow with tip clearance. Data obtained within the rotor blade passages at high rotational speeds illustrate the variation of the mean shock position across the different blade passages.

Background noise levels measured in the NASA Lewis 9- by 15-foot low-speed wind tunnel

The acoustic capability of the NASA Lewis 9 by 15 Foot Low Speed Wind Tunnel has been significantly improved by reducing the background noise levels measured by in-flow microphones. This was accomplished by incorporating streamlined microphone holders having a profile developed by researchers at the NASA Ames Research Center. These new holders were fabricated for fixed mounting on the tunnel wall and for an axially traversing microphone probe which was mounted to the tunnel floor. Measured in-flow noise levels in the tunnel test section were reduced by about 10 dB with the new microphone holders compared with those measured with the older, less refined microphone holders. Wake interference patterns between fixed wall microphones were measured and resulted in preferred placement patterns for these microphones to minimize these effects. Acoustic data from a model turbofan operating in the tunnel test section showed that results for the fixed and translating microphones were equivalent for common azimuthal angles, suggesting that the translating microphone probe, with its significantly greater angular resolution, is preferred for sideline noise measurements. Fixed microphones can provide a local check on the traversing microphone data quality, and record acoustic performance at other azimuthal angles.

Comparison between design and installed acoustic characteristics of the NASA Lewis 9‐ × 15‐ft low‐speed wind‐tunnel acoustic treatment

The test section of the NASA Lewis 9‐ × 15‐ft low‐speed wind tunnel was acoustically treated to allow the measurement of sound under simulated free‐field conditions. The treatment was designed for high sound absorption at frequencies above 250 Hz and to withstand the environmental conditions that exist in the test section. To achieve the design requirements, a fibrous bulk absorbing material was packed into removable panel sections. Each section was divided into two equal‐depth layers that were packed with material to different bulk densities. The lower density was next to the face of the treatment. The facing consisted of a perforated plate and screening material layered together. Sample tests for normal incidence acoustic absorption were conducted in a small rectangular duct. Tests with no air flow involving the measurement of the absorptive properties of the installed treatment combined the use of time delay spectrometry with a previously established free field measurement method. These measurements we...

Effect of Trailing Edge Flow Injection on Fan Noise and Aerodynamic Performance

An experimental investigation using trailing edge blowing for reducing fan rotor/guide vane wake interaction noise was completed in the NASA Glenn 9- by 15-foot Low Speed Wind Tunnel. Data were acquired to measure noise, aerodynamic performance, and flow features for a 22” tip diameter fan representative of modern turbofan technology. The fan was designed to use trailing edge blowing to reduce the fan blade wake momentum deficit. The test objective was to quantify noise reductions, measure impacts on fan aerodynamic performance, and document the flow field using hot-film anemometry. Measurements concentrated on approach, cutback, and takeoff rotational speeds as those are the primary conditions of acoustic interest. Data are presented for a 2% (relative to overall fan flow) trailing edge injection rate and show a 2 dB reduction in Overall Sound Power Level (OAPWL) at all fan test speeds. The reduction in broadband noise is nearly constant and is approximately 1.5 dB up to 20 kHz at all fan speeds. Measurements of tone noise show significant variation, as evidenced by reductions of up to 6 dB in the 2 BPF tone at 6700 rpmc and increases of nearly 2 dB for the 4 BPF tone at approach speed. Aerodynamic performance measurements show the fan with 2% injection has an overall efficiency that is comparable to the baseline fan and operates, as intended, with nearly the same pressure ratio and mass flow parameters. Hot-film measurements obtained at the approach operating condition indicate that mean blade wake filling in the tip region was not as significant as expected. This suggests that additional acoustic benefits could be realized if the trailing edge blowing could be modified to provide better filling of the wake momentum deficit. Nevertheless, the hot-film measurements indicate that the trailing edge blowing provided significant reductions in blade wake turbulence. Overall, these results indicate that further work may be required to fully understand the proper implementation of injecting flow at/near the trailing edge as a wake filling strategy. However, data do support the notion that noise reductions can be realized not only for tones but perhaps more importantly, also for broadband. Furthermore, the technique can be implemented without adversely effecting overall fan aerodynamic performance.

Noise Benefits of Rotor Trailing Edge Blowing for a Model Turbofan

*† ‡ An advanced model turbofan was tested in the NASA Glenn 9- by 15-Foot Low Speed Wind Tunnel (9x15 LSWT) to explore far field acoustic effects associated with rotor Trailing-Edge-Blowing (TEB) for a modern, 1.294 stage pressure ratio turbofan model. The TEB rotor (Fan9) was designed to be aerodynamically similar to the previously tested Fan1, and used the same stator and nacelle hardware. Fan9 was designed with trailing edge blowing slots using an external air supply directed through the rotor hub. The TEB flow was heated to approximate the average fan exit temperature at each fan test speed. Rotor root blockage inserts were used to block TEB to all but the outer 40 and 20% span in addition to full-span blowing. A configuration with full-span TEB on alternate rotor blades was also tested. Far field acoustic data were taken at takeoff/approach conditions at 0.10 tunnel Mach. Far-field acoustic results showed that full-span blowing near 2.0% of the total flow could reduce the overall sound power level by about 2 dB. This noise reduction was observed in both the rotor-stator interaction tones and for the spectral broadband noise levels. Blowing only the outer span region was not very effective for lowering noise, and actually increased the far field noise level in some instances. Full-span blowing of alternate blades at 1.0% of the overall flow rate (equivalent to full-span blowing of all blades at 2.0% flow) showed a more modest noise decrease relative to full-span blowing of all blades. Detailed hot film measurements of the TEB rotor wake at 2.0% flow showed that TEB was not every effective for filling in the wake defect at approach fan speed toward the tip region, but did result in overfilling the wake toward the hub. Downstream turbulence measurements supported this finding, ∗ and support the observed reduction in spectral broadband noise. I. Introduction n advanced model turbofan was tested in the NASA Glenn 9x15 LSWT to explore far field acoustic effects associated with rotor TEB. Previous research has shown that the rotor viscous wake may be significantly reduced by injecting “make up” air at or near the trailing edge. Reduction of the rotor wake results in less wake interaction with the downstream stator and therefore less rotor-stator interaction noise. This noise reduction is particularly beneficial for the interaction tone levels at multiples of Blade Passing Frequency (nBPF), but may also be seen in the broadband noise levels. This paper presents far field acoustic results for a modern high bypass ratio, low tip speed model turbofan with rotor trailing edge blowing. These model tests were conducted in an anechoic low-speed wind tunnel at the NASA Glenn Research Center in 2005. The concept of reducing blade wake through trailing edge blowing has been investigated in the literature. Reference 1 shows water tunnel results for a blade with trailing edge jets. This reference showed that the blade wake defect could be significantly reduced by proper injection of makeup fluid at the blade trailing edge, and suggests that this technique might have benefits for turbofan engines. Brookfield and Waitz 2 tested a modern 22-in. diameter model turbofan with rotor TEB in a transient blow-down facility. Their results showed that the first three BPF harmonics amplitudes could be reduced by as much as 85% (measured in-duct 1.5 chords downstream of the rotor) using a blowing mass flow less than 2% of the stage throughflow. Although encouraging, these results were compromised by facility limitations, including non-anechoic accommodations for far field noise measurements.

Noise Benefits of Increased Fan Bypass Nozzle Area

An advanced model turbofan (typical of current engine technology) was tested in the NASA Glenn 9 by 15 Foot Low Speed Wind Tunnel (9-by 15-Foot LSWT) to explore far field acoustic effects of increased bypass nozzle area. This fan stage test was part of the NASA Glenn Fan Broadband Source Diagnostic Test, second entry (SDT2) which acquired aeroacoustic results over a range of test conditions. The baseline nozzle was sized to produce maximum stage performance for the engine at a high altitude, cruise point condition. However, the wind tunnel testing is conducted near sea level conditions. Therefore, in order to simulate and obtain performance at other aircraft operating conditions, two additional nozzles were designed and tested-one with a +5 percent increase in weight flow (+5.4 percent increase in nozzle area compared with the baseline nozzle), sized to simulate the performance at the stage design point conditions, and the other with a +7.5 percent increase in weight flow (+10.9 percent increase in nozzle area), sized for maximum weight flow with a fixed nozzle at sea level conditions. Measured acoustic benefits with increased nozzle area were very encouraging, showing overall sound power level (OAPWL) reductions of 2 or more dB while the stage thrust actually increased by several percentage points except fro the most open nozzle at takeoff rotor speed where stage performance decreased. These noise reduction benefits were seen to primarily affect broadband noise, and were evident throughout the range of measured sideline angles.

Noise of two high-speed model counter-rotation propellers at takeoff/approach conditions

This paper presents acoustic results for two model counter-rotation propellers which were tested in the NASA Lewis 9- x 15-ft Anechoic Wind Tunnel. The propellers had a common forward rotor, but the diameter of the aft rotor of the second propeller was reduced in an effort to reduce its interaction with the forward rotor tip vortex. The propellers were tested at Mach 0.20, which is representative of takeoff/approach operation. Acoustic results are presented for these propellers which show the effect of rotor spacing, reduced aft rotor diameter, operation at angle-of-attack, blade loading, and blade number. Limited aerodynamic results are also presented to establish the propeller operating conditions.

Acoustic Performance of Novel Fan Noise Reduction Technologies for a High Bypass Model Turbofan at Simulated Flights Conditions

Two novel fan noise reduction technologies, over the rotor acoustic treatment and soft stator vane technologies, were tested in an ultra-high bypass ratio turbofan model in the NASA Glenn Research Center’s 9x15 Low Speed Wind Tunnel. The performance of these technologies was compared to that of the baseline fan configuration, which did not have these technologies. Sideline acoustic data and hot film flow data were acquired and are used to determine the effectiveness of the various treatments. The material used for the over the rotor treatment was foam metal and two different types were used. The soft stator vanes had several internal cavities tuned to target certain frequencies. In order to accommodate the cavities it was necessary to use a cut-on stator to demonstrate the soft vane concept.