Robert E. Hackenberg

Influence of interface migration during annealing of martensite/austenite mixtures

Tempering of martensite in the absence of carbide precipitation leads to carbon partitioning into retained austenite. If the martensite/austenite interface is assumed to remain stationary during this process, the phase compositions reach a condition that has recently been called constrained carbon equilibrium. If iron atoms are sufficiently mobile at the interface, longer partitioning times may lead to migration of the ferrite/austenite interface. The interface may be expected to move in either direction, depending on the specific details of the phase fractions and compositions controlling the chemical potential of iron at the interface. If interface migration occurs during carbon partitioning, the situation is more complicated and conditions could exist where the interface moves first in one direction and then the other.

A comparison of EDS microanalysis in FIB-prepared and electropolished TEM thin foils

This paper reports the results of a fine-probe EDS microanalytical study of cellular precipitation in a Cu-Ti binary alloy. Compositional profiles across the solute depleted Cu-rich FCC lamellae and the Cu4Ti lamellae within isothermally formed cellular colonies were measured in a FEG-TEM from thin-foil specimens prepared by conventional electropolishing and by a technique using a Ga+ focused ion-beam (FIB). The Cliff-Lorimer ratio method, with an absorption correction, was employed to quantify the compositions. Two FIB samples were prepared with different orientations of the lamellae with respect to the ion-milling direction. The compositional profiles across the Cu-rich FCC lamellae and the Cu4Ti compound lamellae in both the FIB-prepared samples and the electropolished sample were, within experimental error, numerically equivalent. The composition of the Cu4Ti compound phase lamellae was very close to the ideal stoichiometric composition of 20 at % Ti. It is concluded that for this system, and for the specimen preparation procedures used in this study, the Ga+ ion-milling process has had no detectable effect on the chemistry changes across the interlamellar interface at the scale studied. These results indicate that the possible sources of chemical artifacts which include redeposition, preferential sputtering and ion-induced atomic migration can be minimized if several precautions are taken during milling in the FIB. Consistent with previous investigators, it was also found that the ion-milling process does introduce significant structural artifacts (e.g., dislocations) into the softer FCC Cu-rich phase compared with a specimen produced by conventional electropolishing.

BERYLLIUM CAPSULE COATING DEVELOPMENT FOR NIF TARGETS

Abstract Various morphologies have been observed in sputter-deposited Be ablator capsules, including nodular growth, cone growth and twisted grain growth. By devising an agitation method that includes both bouncing and rolling the spherical mandrels during deposition, and by reducing the coating rate, consistent columnar grain structure has now been obtained up to 170 mm. Low mode deformation of the shells is observed on thin CH mandrels, but is suppressed if stiffer mandrels are used. Ablator density measured by weighing and x-ray radiography is 93%–95% of bulk density of Be. Transmission electron microscopy shows 100.200 nm size voids in the film and striations inside the grains. Be shells produced with rolling agitation have met most of the NIF specifications. Some of the few remaining issues will be discussed.

Fabrication of Beryllium Capsules with Copper-Doped Layers for NIF Targets: A Progress Report

Abstract The sputtering of beryllium (Be) has been used at LLNL for nearly 30 years in the fabrication of laser targets. Several years ago the prospect of using sputtering to fabricate spherical Be capsules for National Ignition Facility (NIF) targets began to be explored and a basic strategy was developed that involved sputtering down onto plastic mandrels bouncing in a pan. While this appears to be very straightforward in principle, in practice sputtering has been used almost exclusively to make thin films (< 1 micron) on flat substrates. Thick films pose a significant challenge for sputtering while materials on spherical substrates are essentially unexplored. More recently, based on computational results, the point design for the first NIF ignition target capsule was specified as a Be capsule with Cu-doped layers of specific thickness, each layer with a different concentration of copper. While the work described here was motivated by the need to make these layered capsules, progress has been made in developing a more complete metallurgical understanding of the materials that are fabricated and the relationship between the sputter processing and microstructure of these spherical samples.

Thermodynamic assessment of the Al–Ni–Gd glass-forming system

Abstract The thermodynamics of the Al–Ni–Gd system in its Al-rich corner were assessed using the calculation of phase diagrams (CALPHAD) approach. Parameters describing the Gibbs free energy of various phases of the Al–Ni–Gd systems were manually optimized in this study. Differential thermal analysis (DTA) of 46 alloys yielded critical temperatures pertaining to the solid–liquid equilibria. Model-calculated phase equilibria and phase boundaries gave good agreement with DTA data from this study. Calculations of phase fraction vs. temperature agreed closely with the microstructure of alloys cooled after isothermal holding at intermediate temperatures.

Thermodynamically complete equations of state for nickel-titanium alloy

A thermodynamically complete equation of state for the compression and heating of near-equiatomic Ni–Ti alloy in the CsCl (B2) structure was predicted, based on quantum-mechanical calculations of the electron ground states and a Gruneisen lattice-thermal model. The quantum-mechanical calculations used ab initio pseudopotentials and the local-density approximation; the accuracy of the calculations was investigated for elemental Ni and Ti. These calculations demonstrated that simple averaging techniques do not provide an accurate prediction of the properties of metal alloys, and rigorous treatment of the electron wave functions is needed. Predictions were also made of the behavior of NiTi under uniaxial loading. The pressure-density relation obtained from isotropic compression did not match the mean pressure calculated from uniaxial compression, demonstrating that it is not generally accurate to split the stress response of a material into a scalar equation of state and a stress deviator according to the us...

Kinetics of Lamellar Decomposition Reactions in U-Nb Alloys

Discontinuous precipitation (DP) and discontinuous coarsening (DC) reactions have been observed in numerous alloy systems [1]. DP has been observed in the U-Nb system [2, 3, 4, 5]. The U-Nb phase diagram (Fig. 1) exhibits a continuous γ-BCC solid solution at high temperatures and a two-phase mixture of a-orthorhombic and γ-BCC below the 647°C monotectoid isotherm. The DP reaction occurs during continuous cooling and isothermal aging over 300-647°C. No metallographic evidence of a DC reaction in U-Nb has been published, although this is suggested from x-ray observations of distinct changes in the Nb content of the γ phase upon prolonged holding after the DP reaction [2, 3, 6]. This study will provide direct evidence for a DC reaction. Discontinuous and other aging reactions [7] are undesirable in U-Nb alloys, since they degrade corrosion resistance [5], ductility [8], and the shape-memory effect [9]. Hence, an improved understanding of the kinetics of these discontinuous phase transformations in U-Nb alloys is of practical interest.

Can Pearlite form Outside of the Hultgren Extrapolation of the Ae3 and Acm Phase Boundaries

It is usually assumed that ferrous pearlite can form only when the average austenite carbon concentration C0 lies between the extrapolated Ae3 (γ/α) and Acm (γ/θ) phase boundaries (the “Hultgren extrapolation”). This “mutual supersaturation” criterion for cooperative lamellar nucleation and growth is critically examined from a historical perspective and in light of recent experiments on coarse-grained hypoeutectoid steels which show pearlite formation outside the Hultgren extrapolation. This criterion, at least as interpreted in terms of the average austenite composition, is shown to be unnecessarily restrictive. The carbon fluxes evaluated from Brandt’s solution are sufficient to allow pearlite growth both inside and outside the Hultgren Extrapolation. As for the feasibility of the nucleation events leading to pearlite, the only criterion is that there are some local regions of austenite inside the Hultgren Extrapolation, even if the average austenite composition is outside.

Unraveling the Age Hardening Response in U-Nb Alloys

Complicating factors that have stymied understanding of uranium-niobium’s aging response are briefly reviewed, including (1) niobium inhomogeneity, (2) machining damage effects on tensile properties, (3) early-time transients of ductility increase, and (4) the variety of phase transformations. A simple Logistic-Arrhenius model was applied to predict yield and ultimate tensile strengths and tensile elongation of U-4Nb as a function of thermal age. Fits to each model yielded an apparent activation energy that was compared with phase transformation mechanisms.

The non-steady state growth of pearlite outside the Hultgren extrapolation

The goal of this paper is to analyse the effect of adding Al on the non-steady pearlite growth occurring in a Fe–C–Mn system. The results are discussed in terms of the partitioning of elements across the austenite/ferrite and austenite/cementite interfaces, and the modification of the pearlite driving force related to the change in carbon activity in austenite.