Robert Meyer

Fluid Mechanics of Biological Surfaces and their Technological Application

Abstractu2002A survey is given on fluid-dynamic effects caused by the structure and properties of biological surfaces. It is demonstrated that the results of investigations aiming at technological applications can also provide insights into biophysical phenomena. Techniques are described both for reducing wall shear stresses and for controlling boundary-layer separation. (a) Wall shear stress reduction was investigated experimentally for various riblet surfaces including a shark skin replica. The latter consists of 800 plastic model scales with compliant anchoring. Hairy surfaces are also considered, and surfaces in which the no-slip condition is modified. Self-cleaning surfaces such as that of lotus leaves represent an interesting option to avoid fluid-dynamic deterioration by the agglomeration of dirt. An example of technological implementation is discussed for riblets in long-range commercial aircraft. (b) Separation control is also an important issue in biology. After a few brief comments on vortex generators, the mechanism of separation control by bird feathers is described in detail. Self-activated movable flaps (=artificial bird feathers) represent a high-lift system enhancing the maximum lift of airfoils by about 20%. This is achieved without perceivable deleterious effects under cruise conditions. Finally, flight experiments on an aircraft with laminar wing and movable flaps are presented.

Drag Reduction on Gurney Flaps by Three-Dimensional Modifications

Miniflaps at the trailing edge of airfoils, that is, Gurney flaps, change the Kutta condition and thereby produce higher lift. Unfortunately, because of the flow separation downstream of such trailing edges, the drag also increases. Investigations are described with the aim to stabilize the wake flow to achieve drag reduction. When hot-wire anemometry is used, a tonal component in the spectrum of the velocity fluctuations downstream of the Gurney flap is shown. This points to the existence of a von Karman vortex street. Modifications of the Gurney flap can reduce this flow instability, which results in a drag reduction. Trailing-edge modifications, such as slits or holes in Gurney flaps and vortex generators, were tested in experiments. The experiments were carried out using straight wings and a swept wing at a Re = 1 × 10 6 At lower angles of attack of the airfoils with geometrical modifications a drag reduction was observed. This drag reduction was determined through force measurements. The flowfield behind the Gurney flaps was also investigated numerically, using methods based on Reynolds averaged Navier-Stokes and detached eddy simulation

Separation Control by Self-Activated Movable Flaps

Separation control is an important issue in the physiology of birdflight. Here, the adaption of the separation control mechanism by bird feathers to the requirements of engineering applications is described in detail. Self-activated movable flaps similar to artificial bird feathers represent a high-lift system for increasing the maximum lift of airfoils. Their effect on the unsteady flow around a two-dimensional airfoil configuration is investigated by a joint numerical and experimental study. First, attention is paid to the automatic opening and closing mechanism of the flap. Following this, its beneficial effect on lift is investigated for varying incidences and flap configurations. In-depth analysis of experimental and numerical results provides a detailed description of the important phenomena and the effect of self-adjusting flaps on the flow around the airfoil. In the second part of this paper, a contribution is made to verification of the applicability of unsteady Reynolds-averaged approaches using statistical turbulence models for unsteady flows with particular attention to turbulent time scales with comparison to the results of a hybrid simulation based on unsteady Reynolds-averaged Navier-Stokes equations and large-eddy simulation. Finally, flight experiments are described using an aircraft with movable flaps fitted on its laminar wing.

Effects of Vortex Generator Application on the Performance of a Compressor Cascade

The performance of a compressor cascade is considerably influenced by secondary flow effects, like the cross flow on the end wall as well as the corner separation between the wall and the vane. An extensive experimental study of vortex generator application in a highly loaded compressor cascade was performed in order to control these effects and enhance the aerodynamic performance. The results of the study will be used in future projects as a basis for parameterization in the design and optimization process for compressors in order to develop novel nonaxisymmetric endwalls as well as for blade modifications. The study includes the investigation of two vortex generator types with different geometrical forms and their application on several positions in the compressor cascade. The investigation includes a detailed description of the secondary flow effects in the compressor cascade, which is based on numerical and experimental results. This gives the basis for a specific approach of influencing the cascade flow by means of vortex generators. Depending on the vortex generator type and position, there is an impact on the end wall cross flow, the development of the horse shoe vortex at the leading edge of the vane, and the extent of the corner separation achieved by improved mixing within the boundary layer. The experiments were carried out on a compressor cascade at a high-speed test facility at DLR in Berlin at minimum loss (design point) and off-design of the cascade at Reynolds numbers up to Re = 0.6 × 106 (based on 40-mm chord) and Mach numbers up to M = 0.7. At the cascade design point, the total pressure losses could be reduced by up to 9% with the vortex generator configuration, whereas the static pressure rise was nearly unaffected. Furthermore, the cascade deflection could be influenced considerably by vortex generators and also an enhancement of the cascade stall range could be achieved. All these results will be presented and discussed with respect to secondary flow mechanisms. Finally, the general application of vortex generators in axial compressors will be discussed.

Experimental Investigation of Flow Control in Compressor Cascades

A large part of the total pressure losses in a compressor stage is caused by secondary flow effects like the separation between the wall and the vane i.e., a corner separation. An experimental and numerical investigation in a highly loaded compressor cascade was performed to understand the fluid mechanic mechanism of this corner separation in order to control it by using vortex generators. The experiments were carried out with a compressor cascade at a high-speed test facility at DLR in Berlin. The cascade consisted of five vanes and their profiles represent the cut at 10% of span distance from the hub of the stator vanes of a single stage axial compressor. The experiments were accomplished at Reynolds numbers up to Re = 0.6 × 106 (based on 40 mm chord) and Mach numbers up to M = 0.7. To measure the total pressure losses of the cascade (caused by the corner separation) a wake rake was used. It consisted of 26 pitot probes to measure the total pressure distribution of the outflow and 4 Conrad probes to determine the outflow angles. To detect the separation area on the vane, a flow visualisation technique was used. In addition to the experiments, numerical computations were carried out with the URANS TRACE, which has been developed at DLR for the simulation of steady and unsteady turbomachinery flow. The computations were performed with identical geometrical conditions as in the experiments, including the measured inflow boundary layer conditions at the side walls. The experiments were performed with the aim of controlling the corner separation. In this case, vortex generators as a passive flow control device were used. The vortex generators were attached at the surface of the suction side of the vanes. The flow control device is producing a strong vortex, which enhances the mixing between the main flow and the retarded boundary layer at the side wall. Thus, the corner separation is reduced on the vanes. The experiments were carried out at the peak efficiency (design point) of the cascade in order to optimize the design of the vortex generators for an application in turbomachines.Copyright

Investigations of Secondary Flow Suction in a High Speed Compressor Cascade

Numerical and experimental results for a high-speed compressor cascade with secondary flow suction are presented. Steady flow suction of low momentum fluid from the back flow region in the corner between end wall and vane is considered in order to diminish the corner separation. Investigations are performed at the design point with an inlet Mach number of 0.67 and a Reynolds number of 560,000 based on axial chord and inlet velocity. The steady Reynolds-Averaged Navier-Stokes simulations are evaluated against data from the accompanying experiment collected with pitot tubes and Conrad angle probes. Laminar separation bubbles on both suction and pressure surface are observed. Thus, transition from laminar to turbulent flow is respected in the simulations. The uncontrolled base flow case and various suction ratios (ratio of drawn to passage mass flow) are exploited. Additionally, the position of the slot is varied numerically. It is found that relocation of the slot slightly away from the suction surface improves the performance of the flow suction.Copyright

On the Efficiency of Secondary Flow Suction in a Compressor Cascade

An experimemtal investigation in a high speed compressor cascade has been carried out to show the effect of different types of secondary flow suction. In order to get deeper insight into the separated three dimensional flow topology and to determine appropriate suction positions, numerical simulations are performed additionally for the baseline cascade. To obtain the flow solution, an implicit, pressure based solver, elaN3D (by ISTA TU Berlin), is employed in steady RANS mode, whereby the Menter SST-k model is used for turbulence treatment. Both investigations are conducted at Mach number Ma = 0.67 and Reynolds number Re = 560.000. The aerodynamic design condition is used. The examined cascade consists of NACA65-K48 type vanes. The experiments include measurements with four different types of suction geometries plus reference measurements. Total pressure and flow angle measurements in the wake show the flow deflection, total pressure loss and the rise of the static pressure of the cascade. The best suction geometry follows the design of R.E. Peacock, designed for low Mach number cascades, with small changes. Using a maximum suction rate of 2% of the main flow the total loss coefficient was reduced by 23%. In this case the stage efficiency — calculated with a reference rotor — is increased by almost 1%. The vacuum pump energy consumption has been taken into account for this calculation. In another case the suction geometry has been chosen in a way that the suction slot is placed along the sidewall from suction side to pressure side following the wall streamlines. With an increased suction rate of 5% of the main flow, the vortex system in the passage is eliminated and the total loss coefficient is decreased to 0.055, which equals to a decrease of 37%. Taking into account that compressors in aero-engines provide bleed air for the plane’s air system, enormous efficiency increase is possible. For this the air bleed valves need to be redesigned.Copyright

Turbulent Drag Reduction by Oscillating Riblets

A novel approach using laterally oscillating riblets is investigated to reduce the turbulent drag of wall-bounded flows. The new method is intended to combine the eect of the wellknown stationary riblets with the strong eect of lateral wall-oscillations. Experimental investigations in this study show only minor eects for the parameters investigated. DNS results demonstrate that the secondary flow induced by the riblet motion has a strong influence on the amount of drag reduction. The influence is not straightforward since stronger oscillations can lead to a higher drag under certain conditions and to a lower drag under dierent conditions. It is shown that the oscillating riblets are able to induce a similar lateral motion as an oscillating wall.

Exploratory Experiments on Machined Riblets for 2-D Compressor Blades

During the last decades, riblets have shown a potential for viscous drag reduction. Several investigations and measurements of skin-friction in the boundary layer over flat plates and on turbomachinery type blades with ideal riblet geometry have been reported in the literature. The purpose of the present study is to investigate whether laser machined and ground riblet-like structures could be successfully employed on conventional 2-D (NACA) compressor blades in order to assess the potential of industrial machining processes for the creation of the riblet effect. Perfectly trapezoid riblets were designed specifically for the flow parameters in the wind tunnel. Parameters describing the geometry and the deviation from ideal riblets are developed. Riblet machining by high precision material ablation has the potential of achieving micro-machining quality. In comparison to ns-laser processing using either Q-switched solid-state lasers or excimer lasers, the results for high precision material ablation show the enormous potential of ps-laser radiation and achieve the required quality, free of thermally induced defects and, consequently, with high reproducibility. For grinding riblets, geometrically defined microprofiles must firstly be generated via a profile dressing process and then ground onto the work piece surface. A precise adjustment of the grinding wheel system (grit, bonding) and the dressing/grinding conditions is necessary, in order to satisfy the opposing requirements at both dressing and grinding. The blade specimens were geometrically measured with a confocal microscope as well as secondary electron microscope using a specially developed riblet-oriented analysis. For verifying the measurement results, an Atomic Force Microscope was used. The specimens, i.e. flat plates and compressor blades, are aerodynamically tested in a cascade wind tunnel and properly scaled model surfaces were tested in an oil channel in order to quantify skin-friction reduction. Wake measurements of a cascade with NACA-profiles which have the resulting riblet-like structured surface show that the laser shaped as well as ground riblets reduce skin-friction almost as well as the ideal ones, which means a skin friction reduction of up to 7%.Copyright

Flap Vortex Management Using Active Gurney Flaps

An experimental study was conducted to assess the applicability of limited-span Gurney flaps for altering the flap-edge vortex characteristics of a swept constant-chord half-model with a commercial aircraft airfoil and high-lift system (slat and flap). The strategy employed was based on the well-known vortex roll-up relations between the span loading and the wake that were extended and modified to include configurations with flapped wings. Phase I of the study involved the testing of static Gurney flaps mounted at the trailing edge and flap edge, in which different flap heights and fractions of flap span were evaluated. Data acquisition included particle image velocimetry measurements downstream of the flap edge, six-component load measurements, and surface pressure measurement on the main element and in the flap-edge region. The Gurney flaps produced significant variation of the vortex centroids, up to 5.3% of the semispan (13.1% of chord), with corresponding small changes to lift and drag coefficients. Phase II of the study involved the evaluation of dynamically deployed Gurney flaps, in which phase-averaged particle image velocimetry measurements were made of the vortex trailing the flap. This was motivated by the desire to periodically perturb the vortex centroids, with a view to exciting wake instabilities and thus triggering a faster decay. When driving the Gurney flap and hence perturbing the vortices at wavelengths shorter or longer than the wingspan, the authority over the vortex centroids did not materially change.