Roberto de Gennaro

Influence of zeolites on the sintering and technological properties of porcelain stoneware tiles

Low-cost zeolitic rocks are promising substitutes for feldspathic fluxes in ceramic bodies, since their fusibility, modest hardness and high cation exchange capacity (CEC) should improve grinding and sintering. Five large-scale Italian deposits of natural zeolites with different mineralogy were characterised and tested in porcelain stoneware bodies. Their behaviour during processing was appraised and compared with that of zeolite-free bodies. Zeolites increased the slip viscosity during wet grinding, causing a coarser grain size distribution and consequently some drawbacks in both unfired and fired tiles. After overcoming this hindrance by dry grinding of zeolite rocks, the technological behaviour of zeolite-bearing tiles appear to be similar to that of current porcelain stoneware, though with larger firing shrinkage and residual closed porosity.

Zeolitic Tuffs as Raw Materials for Lightweight Aggregates

The aim of this research is to assess the possible use of Italian zeolitic rocks for the production of lightweight aggregates. In particular, both the expansion at high temperature and the technological features of fired products were investigated. Fifteen zeolite-bearing volcanoclastites from Northern Sardinia and three zeolitized tuffs from Campania and Tuscany (Sorano and Campanian ignimbrites and Neapolitan Yellow Tuff) were taken into account. The firing expansion turned out to be mainly dependent on the chemical composition (especially SiO 2 and fluxing oxides such as Fe 2 O 3 , Na 2 O, K 2 O, MgO and CaO) and the water content (largely related to the zeolite amount) of the raw materials. Other relevant parameters were the temperature of maximum expansion (ranging between 1350 and 1500 °C, without additives) and soaking time (between 2 and 5 min). Some products are highly impervious to water (water absorption below 1%) and exhibit a considerable firing expansion (> 100% in volume), a low bulk density (0.5–0.7 g•cm −3 ) and fair technical properties (loose weight and strength of particles). These encouraging results make some of the investigated tuffs interesting raw materials for the production of lightweight aggregates.

The REE- and HFSE-bearing phases in the Itatiaia alkaline complex (Brazil) and geochemical evolution of feldspar-rich felsic melts

Abstract The Late Cretaceous Itatiaia complex is made up of nepheline syenite grading to peralkaline varieties, quartz syenite and granite, emplaced in the metamorphic rocks of the Serra do Mar, SE Brazil. The nepheline syenites are characterized by assemblages with alkali feldspar, nepheline, Fe-Ti oxides, clinopyroxene, amphibole, apatite and titanite, while the peralkaline nepheline syenites have F-disilicates (rinkite, wöhlerite, hiortdahlite, låvenite), britholite and pyrophanite as the accessory phases. The silica-oversaturated rocks have alkali feldspar, plagioclase, quartz, amphibole, clinopyroxene and Fe-Ti oxides; the chevkinite-group minerals are the featured accessory phases and are found with allanite, fluorapatite, fluorite, zircon, thorite, yttrialite, zirconolite, pyrochlore and yttrocolumbite. The major- and trace-element composition of the Itatiaia rocks have variations linked to the amount of accessory phases, have smooth, enriched chondritenormalized rare-earth element (REE) distribution patterns in the least-evolved nepheline syenites and convex patterns in the most-evolved nepheline syenites. The REE distribution patterns of the quartz syenites and granites show a typical pattern caused by fractional crystallization of feldspar and amphibole, in an environment characterized by relatively high oxygen fugacity (>NiNiO buffer) and high concentrations of H2O and F, supporting the crystallization of hydrous phases, fluorite and F-disilicates. The removal of small amounts of titanite in the transition from the least-evolved to the most-evolved nepheline syenites stems from petrogenetic models involving REE, and is shown to be a common feature of the magmatic evolution of many other syenitic/ trachytic/ phonolitic complexes of the Serra do Mar and elsewhere.

Preliminary contribution on durability of some macroporous monumental stones used in historical towns of Campania Region, Southern Italy

Publisher Summary In Campania region (Southern Italy), the large availability of volcanic products determined the utilization of these products for structural purposes. Neapolitan Yellow Tuff (NYT), Campanian Ignimbrite (CI), and Piperno (PI) were the most widely used volcanic products in historical architecture of Campania region.. This chapter describes the mineralogical and petrographical features of these materials and the research conducted to study the decay phenomena by means of laboratory simulations, which reproduce the aging processes of the stone. Mineralogical characterization was carried out by scanning electron microscopy (SEM) observations and by X-ray powder diffraction analysis (XRPD). Open porosity was calculated by He-pycnometer. Water absorption was measured by immersion test. Ageing tests, wet-dry and salt crystallization tests, were performed to study the decay phenomena. From the mineralogical analysis, a substantial difference was found out between the NYT on one side, and CI and PI on the other. The matrix of the former is mainly constituted by zeolites, amorphous phases, and volcanic glass; and the latter (CI and PI) have a matrix constituted by feldspars and minor amount of glass. The chapter provides table to illustrate variation of the physico-mechanical properties (porosity, water absorption, and uniaxial compressive strength) after aging tests. The overall results obtained show poorer durability of Neapolitan Yellow Tuff, when compared to other stones.