Roman Furrer

Air-coupled ultrasound inspection of glued laminated timber

Abstract A novel air-coupled ultrasound (ACU) 120 kHz normal transmission system enabled successful imaging of bonding and saw cut defects in multilayered glulam beams up to 280 mm in height with a signal-to-noise ratio (SNR) of 40 dB. The main wave propagation paths were modeled; quasi-longitudinal and quasi-transverse modes were coupled in each lamella and the sound field was found to be shifted from the insonification axis as a function of the ring angle, leading to interference of wave paths in the receiver and to 15 dB amplitude variability in defect-free glulam. The assessment was improved with spatial processing algorithms that profited from the arbitrary scanning resolution and high reproducibility of ACU. Overlapped averaging reduced in-band noise by 15 dB, amplitude tracking captured only the first incoming oscillation, thus minimizing diffraction around defect regions, and image normalization compensated 6 dB of systematic amplitude variability across the fiber direction. The application of ACU to in situ defect monitoring was demonstrated by using multiparameter difference imaging of measurements of the same sample with and without saw cut defects. The segmentation of the defect geometry was improved significantly and the amplitude variability was reduced by 10 dB. Further work is planned to model additional insonification setups and grain and density heterogeneities.

Novel slanted incidence air-coupled ultrasound method for delamination assessment in individual bonding planes of structural multi-layered glued timber laminates

Non-destructive assessment of delaminations in glued laminated timber structures is required during their full life cycle. A novel air-coupled ultrasound (ACU) method has been developed, which is able to separately detect delaminations in individual bonding planes of arbitrarily high and long laminated stacks and typically 200 mm wide. The 120 kHz ACU transmitter-receiver pair is positioned at two opposite lateral faces of the sample, with a small inclination with respect to the inspected bonding planes, so that an ultrasound beam is excited at a user-defined refraction angle within the sample, interacting with defects in a limited height portion of the stack. The attenuation of the ultrasound beam transmitted across the defect (negative detection) provided better sensitivity to defects than the scattered fields (positive detection), which are masked by spurious fields. Dedicated finite-difference time-domain (FDTD) simulations provided understanding on the wave propagation and defect detectability limits, with respect to the heterogeneous anisotropic material structure introduced by the curvature of the annual rings in individual timber lamellas. A simplified analytical expression was derived to calculate refraction angles in timber in function of insonification angle and ring angle. Experimental results show that the method is able to detect >20% wide defects in both isotropic material and in glulam with straight year rings, and >50% wide and 100mm long defects in commercial glulam beams. The discrimination of defects from background variability is optimized by normalizing the images with respect to reference defect-free sample sections (normalization) or previous measurements (difference imaging), and by combining readings obtained with distinct ultrasound beam refraction angles (spatial diversity). Future work aims at the development of a tomographic defect inspection by combining the described theoretical and experimental methods.

Analytical modeling, finite-difference simulation and experimental validation of air-coupled ultrasound beam refraction and damping through timber laminates, with application to non-destructive testing.

Reliable non-destructive testing (NDT) ultrasound systems for timber composite structures require quantitative understanding of the propagation of ultrasound beams in wood. A finite-difference time-domain (FDTD) model is described, which incorporates local anisotropy variations of stiffness, damping and density in timber elements. The propagation of pulsed air-coupled ultrasound (ACU) beams in normal and slanted incidence configurations is reproduced by direct definition of material properties (gas, solid) at each model pixel. First, the model was quantitatively validated against analytical derivations. Time-varying wavefronts in unbounded timber with curved growth rings were accurately reproduced, as well as the acoustic properties (velocity, attenuation, beam skewing) of ACU beams transmitted through timber lamellas. An experimental sound field imaging (SFI) setup was implemented at NDT frequencies (120 kHz), which for specific beam incidence positions allows spatially resolved ACU field characterization at the receiver side. The good agreement of experimental and modeled beam shifts across timber laminates allowed extrapolation of the inner propagation paths. The modeling base is an orthotropic stiffness dataset for the desired wood species. In cross-grain planes, beam skewing leads to position-dependent wave paths. They are well-described in terms of the growth ring curvature, which is obtained by visual observation of the laminate. Extraordinary refraction phenomena were observed, which lead to well-collimated quasi-shear wave coupling at grazing beam incidence angles. The anisotropic damping in cross-grain planes is satisfactorily explained in terms of the known anisotropic stiffness dataset and a constant loss tangent. The incorporation of high-resolution density maps (X-ray computed tomography) provided insight into ultrasound scattering effects in the layered growth ring structure. Finally, the combined potential of the FDTD model and the SFI setup for material property and defect inversion in anisotropic materials was demonstrated. A portable SFI demonstrator was implemented with a multi-sensor MEMs receiver array that captures and compensates for variable wave propagation paths in glued laminated timber, and improves the imaging of lamination defects.

Air-coupled ultrasound wave propagation in glued laminated timber structures applied to bonding quality assessment

Non-destructive assessment of glulam laminations is necessary in order to prevent security hazards. Air-coupled ultrasound (ACU) is sensitive to delamination, reproducible and allows for high scanning resolution. In this work we developed a novel ACU imaging system in normal transmission for inspection of up to 280 mm high glulam. The coupling and propagation of ACU waves in glulam were investigated with plane wave theory applied to an orthotropic model of wood as a function of grain and ring angles. Finite Difference Time Domain (FDTD) simulations were also carried out. The systematic amplitude heterogeneity in defect-free regions was linked to energy flux shifts and mode conversion phenomena, and compensated for in the images. Specific amplitude tracking and difference imaging algorithms allowed successful imaging of bonding and saw cut defects.

Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

Abstract The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag–Cu–Ti alloy and at 880 °C with a Cu–Sn–Ti–Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm−1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

Calculation of Volumetric Sound Field of Pulsed Air-Coupled Ultrasound Transducers Based on Single-Plane Measurements

Quantitative and reproducible air-coupled ultrasound (ACU) testing requires characterization of the volumetric pressure fields radiated by ACU probes. In this paper, a closed-form reradiation method combining the Rayleigh–Sommerfeld integral and time-reversal acoustics is proposed, which allows calculation of both near- field and far-field based on a single-plane measurement. The method was validated for both 3-D (circular, square) and 2-D (rectangular) planar transducers in the 50–230 kHz range. The pressure fields were scanned with a calibrated microphone. The measurement window was at least four times the size of the transducer area and the grid step size was one third of the wavelength. Best results were observed by acquiring the measurement plane at near-field distance. The method accurately reproduces pulsed ultrasound waveforms and pressure distributions (RMSE <2.5% in far field and <5.5% in near field), even at the transducer radiation surface. The effects of speed of sound drifts during the scan in the pressure were negligible (RMSE <0.3%). The reradiation method clearly outperforms conventional baffled piston models. Possible applications are transducer manufacture control (imperfections at radiation surface) and calibration (on-axis pressure, side lobes, and beamwidth) together with generation of accurate source functions for quantitative nondestructive evaluation inverse problems.

Influence of incubation time on the vibration and mechanic properties of mycowood

Abstract The goal of the current study was to investigate the physical and mechanical properties of mycowood as a high quality tone-wood, obtained from Norway spruce by treatment of the white rot fungus Physisporinus vitreus as a function of the treatment time. In focus was the stiffness to weight ratio, which is often considered a main criterion for tone-wood selection. The vibro-mechanical properties were tested by non-destructive methods. The change of color and density were also measured after 4–12 months of fungal incubation. Density decreased up to 5% after 12 months of fungal treatment. Sound velocity was measured in small size specimens by means of the free-free vibration approach, while in large specimens the air-coupled ultrasound method was applied. The two techniques gave similar results and indicated that the sound velocity decreased in mycowood. Internal damping was increased in mycowood to a higher extent than the reduction in the specific modulus of elasticity (E/ρ) and thus the sound velocity in the material. The sound velocity was decreasing with increasing incubation times and scattering of data with this regard was larger in the transversal than in the longitudinal direction. The sound radiation coefficient and the characteristic impedance were enhanced in mycowood and its color was more brownish and richer in tone.