Romildo Dias Toledo Filho

Development of vegetable fibre-mortar composites of improved durability

The primary concern for vegetable fibre reinforced mortar composites (VFRMC) is the durability of the fibres in the alkaline environment of cement. The composites may undergo a reduction in strength and toughness as a result of weakening of the fibres by a combination of alkali attack and mineralisation through the migration of hydration products to lumens and spaces. This paper presents several approaches used to improve the durability performance of VFRMCs incorporating sisal and coconut fibres. These include carbonation of the matrix in a CO2-rich environment; the immersion of fibres in slurried silica fume prior to incorporation in the ordinary Portland cement (OPC) matrix; partial replacement of OPC matrix by undensified silica fume or blast-furnace slag and a combination of fibre immersion in slurried silica fume and cement replacement. The durability of the modified VFRMC was studied by determining the effects of ageing in water, exposure to cycles of wetting and drying and open air weathering on the microstructures and flexural behaviour of the composites. Immersion of natural fibres in a silica fume slurry before their addition to cement-based composites was found to be an effective means of reducing embrittlement of the composite in the environments studied. Early cure of composites in a CO2-rich environment and the partial replacement of OPC by undensified silica fume were also efficient approaches in obtaining a composite of improved durability. The use of slag as a partial cement replacement had no effect on reducing the embrittlement of the composite.

Cement replacement by sugar cane bagasse ash: CO2 emissions reduction and potential for carbon credits.

This paper presents a study of cement replacement by sugar cane bagasse ash (SCBA) in industrial scale aiming to reduce the CO(2) emissions into the atmosphere. SCBA is a by-product of the sugar/ethanol agro-industry abundantly available in some regions of the world and has cementitious properties indicating that it can be used together with cement. Recent comprehensive research developed at the Federal University of Rio de Janeiro/Brazil has demonstrated that SCBA maintains, or even improves, the mechanical and durability properties of cement-based materials such as mortars and concretes. Brazil is the worlds largest sugar cane producer and being a developing country can claim carbon credits. A simulation was carried out to estimate the potential of CO(2) emission reductions and the viability to issue certified emission reduction (CER) credits. The simulation was developed within the framework of the methodology established by the United Nations Framework Convention on Climate Change (UNFCCC) for the Clean Development Mechanism (CDM). The State of São Paulo (Brazil) was chosen for this case study because it concentrates about 60% of the national sugar cane and ash production together with an important concentration of cement factories. Since one of the key variables to estimate the CO(2) emissions is the average distance between sugar cane/ethanol factories and the cement plants, a genetic algorithm was developed to solve this optimization problem. The results indicated that SCBA blended cement reduces CO(2) emissions, which qualifies this product for CDM projects.

Use of Ultra-Fine Sugar Cane Bagasse Ash as Mineral Admixture for Concrete

Alcohol factories and sugar boilers generate a combustion byproduct known as sugar cane bagasse ash (SCBA). SCBA is composed mainly of silica and can be used as a concrete mineral admixture. Residual ultra-fine SCBA (9, 10, 15 and 20%) were used to produce conventional and high-performance concretes (CCs and HPCs, respectively) as a cement replacement (in mass) in this investigation. Tests performed for these concretes consisted of adiabatic calorimetric, durability, mechanical, and rheological. That concrete mechanical properties were not significantly changed through SCBA use at all replacement levels was indicated by results. When compared with the reference mixtures, there was superior rapid chloride-ion permeability, water sorption capillary, and rheological test performance by the ultra-fine SCBA concretes. Replacing 15% of cement with ultra-fine SCBA substantially decreased (11%) the maximum CC adiabatic temperature rise.

Effect of Sisal Fiber Hornification on the Fiber-Matrix Bonding Characteristics and Bending Behavior of Cement Based Composites

Cycles of wetting and drying can change the microstructure of vegetable fibers through a mechanism known as hornification, which modifies the polymeric structure of the fiber-cells resulting in a higher dimensional stability. In the present work the influence of hornification on the sisal fiber-matrix bond adhesion as well as in the sisal fiber dimensional stability and mechanical behaviour under direct tension was evaluated. Furthermore, cementitious composites reinforced with randomly dispersed hornified sisal fibers were developed and characterized under bending loads. The results show that the tensile strength and strain at failure of the hornified sisal fibers were increased by about 5% and 39%, respectively, whereas the modulus of elasticity was reduced by 9%. The fibers also presented higher dimensional stability with the hornification process. The fiber-matrix bonding was improved and the pull-out resistance of the fibers submitted to ten cycles of wetting and drying was increased by about 40% to 50%. The higher fiber-matrix bond strength contributed to an increase in the ductility and post-cracking behaviour of the composite. The fracture process was characterized by the formation of multiple cracks with the hornified sisal fibers presenting a higher ability to bridge and arrest the cracks.

Influence of initial CaO/SiO2 ratio on the hydration of rice husk ash-Ca(OH)2 and sugar cane bagasse ash-Ca(OH)2 pastes

This work presents the results of a study on the hydration of pastes containing calcium hydroxide and either rice husk ash (RHA) or sugar cane bagasse ash (SCBA) in various initial CaO/SiO2 molar ratios. The products of the reactions were characterized by thermal analyses X-ray diffraction, and scanning electron microscopy. In the case of the RHA pastes, the product was composed of CaO-SiO2-H2O (type I C-S-H) or CaO-SiO2-H2O (type II C-S-H) according to the CaO/SiO2 ratio of the mixture. In contrast, in the case of the SBCA pastes, the product was composed primarily of CaO-SiO2-H2O that differed from both the previous types; the product also contained inclusions of calcium aluminate hydrates.

A study of the carbonation profile of cement pastes by thermogravimetry and its effect on the compressive strength

In a previous work, the authors have carbonated totally high initial strength and sulfate-resistant Portland cement pastes. In order to solve the mechanical problems caused by the intense carbonation that occurred during those experiments, new carbonation conditions were applied in this study. The obtained products were analyzed with respect to the carbonation reactions by thermogravimetry and compressive mechanical strength. Comparative analysis with reference pastes obtained without carbonation at the same age shows that CO2 capture increases with carbonation time. However, there is an optimum time, up to which the carbonation treatment does not affect the mechanical properties of the paste. Below this time, the lower is the carbonation time the higher is the increase of compressive strength, when compared to that of the reference pastes processed at same operating conditions without carbonation.

CHARACTERIZATION AND TREATMENT OF SISAL FIBER RESIDUES FOR CEMENT-BASED COMPOSITE APPLICATION

Sisal fiber is an important agricultural product used in the manufacture of ropes, rugs and also as a reinforcement of polymeric or cement-based composites. However, during the fiber production process a large amount of residues is generated which currently have a low potential for commercial use. The aim of this study is to characterize the agricultural residues by the production and improvement of sisal fiber, called field bush and refugo and verify the potentiality of their use in the reinforcement of cement-based composites. The residues were treated with wet-dry cycles and evaluated using tensile testing of fibers, scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy. Compatibility with the cement-based matrix was evaluated through the fiber pull-out test and flexural test in composites reinforced with 2 % of sisal residues. The results indicate that the use of treated residue allows the production of composites with good mechanical properties that are superior to the traditional composites reinforced with natural sisal fibers.

Características tecnológicas da Prosopis juliflora (Sw.) DC. e alternativas para o uso racional

This work was carried out with the objective of increasing the knowledge on the existing wild trees species in north-eastern Brazil. The main purpose was to determine the technological characteristics of the Prosopis juliflora (Sw.) DC and to indicate alternative use of its wood for agricultural constructions. The procedures adapted for the characterization of the species were in agreement with the Brazilian Norm 7190 of Brasilian Association of Technical Norms referring to the standard conditions moisture content of 12%. Tests of basic and apparent densities were carried out, moisture content and parallel fibers resistance to compression, traction and shear, were measured. The results were analyzed through the comparison of the values obtained with those found in literature for other kinds of wood. In agreement with the results, it was concluded that the Prosopis julifloras wood can be compared with other traditional kinds of wood used in Brazil.

Influence of local raw materials on the mechanical behaviour and fracture process of PVA-SHCC

This paper addresses the results of an investigation on the influence of the Brazilian raw materials on the mechanical performance of Strain Hardening Cementitious Composites (SHCC). The mixtures were produced with variations of fly ash/cement and sand/cement proportions and with different maximum sand particle. Mechanical properties were evaluated by direct tension, bending and compression tests. Crack formation under direct tension and bending loads was also investigated. The results indicate that the use of high quantities of fly ash with low quantities of fine sand is the ideal combination to obtain strain hardening composites with tensile strain capacity superior to 3% using local materials. The increase in the sand content and particle size affects the behavior of the composites and tended to reduce the strain capacity of the specimens by up to 30%. Keeping constant the fly ash/cement and sand/cement rates it was found that the crack density and width measured under direct tension are only affected by the diameter of the sand for tensile strains in the range of 2%. The same general trends were observed for specimens submitted to compressive and bending loads.

Shrinkage-Reducing Admixture: Effects on Durability of High-Strength Concrete

Shrinkage-reducing admixture (SRA) is a mitigation strategy against autogenous shrinkage in high-strength concrete (HSC). It acts by reducing the surface tension of the fluid in the pore system of the cement paste. An experimental program was carried out to investigate the influence of SRA on concrete durability, as few studies about this subject have been developed. Its effectiveness in reducing autogenous shrinkage and its influence on compressive strength were also evaluated. The results showed a substantial reduction of autogenous shrinkage due to the presence of the SRA, with a slight reduction on compressive strength (up to 5%). Overall, concrete durability under the action of aggressive agents (such as water, CO2, and chloride ingress) was not influenced by SRA, as verified in the results of chloride penetration, natural carbonation, water permeability, capillary absorption of water, and absorption of water tests.