Ron Pelrine

High-field deformation of elastomeric dielectrics for actuators

Abstract This paper investigates the use of elastomeric dielectric materials with compliant electrodes as a means of actuation. When a voltage is applied to the electrodes, the elastomeric films expand in area and compresses in thickness. The strain response to applied electric fields was measured for a variety of elastomers. A nonlinear, high-strain, Mooney–Rivlin model was used to determine the expected strain response for a given applied field pressure. Comparing this analytical result to with experimentally measured strains, we determined that the electrostatic forces between the free charges on the electrodes are responsible for the observed response. Silicone polymers have produced the best combination of high strain and energy density, with thickness strains up to 41% and elastic energy densities up to 0.2 MJ/m3. Response times of 2 ms have been experimentally measured. This paper also reports recent progress in making highly compliant electrodes. We have shown, for example, that gold traces fabricated in a zig-zag pattern on silicone retain their conductivity when stretched up to 80%, compared to 1–5% when fabricated as a uniform two-dimensional electrodelayer. Optimal loading of dielectric elastomers can have a significant impact on performance: and the paper describes techniques which that can increase output up to a factor of 5 compared to neutral loading conditions. Lastly, the paper briefly discusses the performance of various actuators that use dielectric elastomer materials. The technology appears to be well-suited to a variety of small-scale actuator applications.

Actuation Response of Polyacrylate Dielectric Elastomers

Polyacrylate dielectric elastomers have yielded extremely large strain and elastic energy density suggesting that they are useful for many actuator applications. A thorough understanding of the physics underlying the mechanism of the observed response to an electric field can help develop improved actuators. The response is believed to be due to Maxwell stress, a quadratic dependence of the stress upon applied electric field. Based on this supposition, an equation relating the applied voltage to the measured force from an actuator was derived. Experimental data fit with the expected behavior, though there are discrepancies. Further analysis suggests that these arise mostly from imperfect manufacture of the actuators, though there is a small contribution from an explicitly electrostrictive behavior of the acrylic adhesive. Measurements of the dielectric constant of stretched polymer reveal that the dielectric constant drops, when the polymer is strained, indicating the existence of a small electrostrictive effect. Finally, measurements of the electric breakdown field were made. These also show a dependence upon the strain. In the unstrained state the breakdown field is 20 MV/m, which grows to 218 MV/m at 500 500% strain. This large increase could prove to be of importance in actuator design.

Dielectric elastomers: generator mode fundamentals and applications

Dielectric elastomers have shown great promise as actuator materials. Their advantages in converting mechanical to electrical energy in a generator mode are less well known. If a low voltage charge is placed on a stretched elastomer prior to contraction, the contraction works against the electrostatic field pressure and raises the voltage of the charge, thus generating electrical energy. This paper discusses the fundamentals of dielectric elastomer generators, experimental verification of the phenomenon, practical issues, and potential applications. Acrylic elastomers have demonstrated an estimated 0.4 J/g specific energy density, greater than that of piezoelectric materials. Much higher energy densities, over 1 J/g, are predicted. Conversion efficiency can also be high, theoretically up to 80-90%; the paper discusses the operating conditions and materials required for high efficiency. Practical considerations may limit the specific outputs and efficiencies of dielectric elastomeric generators, tradeoffs between electronics and generator material performance are discussed. Lastly, the paper describes work on potential applications such as an ongoing effort to develop a boot generator based on dielectric elastomers, as well as other applications such as conventional power generators, backpack generators, and wave power applications.

High-Strain Actuator Materials Based on Dielectric Elastomers

Dielectric elastomers are a new class of actuator materials that exhibit excellent performance. The principle of operation, as well as methods to fabricate and test these elastomers, is summarized here. The Figure is a sketch of an elastomer film (light gray) stretched on a frame (black) and patterned with an electrode (mid-gray). Upon applying a voltage, the active portion of the elastomer expands and the strain can easily be measured optically.

Electroelastomers: applications of dielectric elastomer transducers for actuation, generation, and smart structures

Electroactive polymers (EAPs) can overcome many limitations of traditional smart material and transducer technologies. A particularly promising class of EAP is dielectric elastomer, also known as electroelastomer. Dielectric elastomer transducers are rubbery polymer materials with compliant electrodes that have a large electromechanical response to an applied electric field. The technology has been developed to the point where exceptional performance has already been demonstrated: for example, actuated strains of over 300 percent. These strains and the corresponding energy densities are beyond those of other field-activated materials including piezoelectrics. Because of their unique characteristics and expected low cost, dielectric elastomer transducers are under development in a wide range of applications including multifunctional (combined actuation, structure, and sensing) muscle-like actuators for biomimetic robots; microelectromechanical systems (MEMS); smart skins; conformal loudspeakers; haptic displays; and replacements for electromagnetic and pneumatic actuators for industrial and commercial applications. Dielectric elastomers have shown unique performance in each of these applications; however, some further development is required before they can be integrated into products and smart-materials systems. Among the many issues that may ultimately determine the success or failure of the technology for specific applications are durability, operating voltage and power requirements, and the size, cost, and complexity of the required electronic driving circuitry.

Electrostrictive polymer artificial muscle actuators

Many new robotic and teleoperated applications require a high degree of mobility or dexterity that is difficult to achieve with current actuator technology. Natural muscle is an actuator that has many features, including high energy density, fast speed of response, and large stroke, that are desirable for such applications. The electrostriction of polymer dielectrics with compliant electrodes can be used in electrically controllable, muscle-like actuators. These electrostrictive polymer artificial muscle (EPAM) actuators can produce strains of up to 30% and pressures of up to 1.9 MPa. The measured specific energy achieved with polyurethane and silicone polymers exceeds that of electromagnetic, electrostatic, piezoelectric, and magnetostrictive actuators. A simple model using linear elastic theory can predict EPAM actuator performance from mechanical and electrical material properties and load conditions. A spherical joint for a highly articulated (snake-like) manipulator using EPAM actuator elements has been demonstrated. A rotary motor using EPAM actuator elements has been shown to produce a specific torque of 19 mNm/g and a specific power of 0.1 W/g. An improved EPAM motor could produce greater specific power and specific torque than could electric motors.

Electroadhesive robots—wall climbing robots enabled by a novel, robust, and electrically controllable adhesion technology

This paper describes a novel clamping technology called compliant electroadhesion, as well as the first application of this technology to wall climbing robots. As the name implies, electroadhesion is an electrically controllable adhesion technology. It involves inducing electrostatic charges on a wall substrate using a power supply connected to compliant pads situated on the moving robot. High clamping forces (0.2-1.4 Newton supported by 1 square centimeter of clamp area, depending on substrate) have been demonstrated on a wide variety of common building substrates, both rough and smooth as well as both electrically conductive and insulating. Unlike conventional adhesives or dry adhesives, the electroadhesion can be modulated or turned off for mobility or cleaning. The technology uses a very small amount of power (on the order of 20 microwatts/Newton weight held) and shows the ability to repeatably clamp to wall substrates that are heavily covered in dust or other debris. Using this technology, SRI International has demonstrated a variety of wall climbing robots including tracked and legged robots.

Ultrahigh strain response of field-actuated elastomeric polymers

Extremely large strains were achieved with elastomeric polymer films that are subject to high electric fields. The films were coated on both sides with complaint electrode material. When voltage was applied, the film compressed in thickness and expanded in area. The strain response is dominated by the electrostatic forces produced by the charges on the compliant electrodes. Actuated strains up to 117% were demonstrated with silicone elastomers, and up to 215% with acrylic elastomers. A key to achieving these large strains is to introduce a high prestrain to the film. Specific energy densities were much greater than those of other field-actuated materials. Because the response is electrostatic in nature, the actuation mechanism is predicted to be fast. Response speeds in excess of 2000 Hz have ben demonstrated in silicones. Acrylic response speeds are more than an order of magnitude slower, although the reason for this difference is not yet known. Measurement of material viscoelastic and electrical properties predicts that high efficiencies (> 80%) may be achieved with efficient driver circuits. A variety of actuators, including electrooptical devices, diaphragm pumps, and muscle like linear actuators, have been demonstrated with these materials, suggesting that this technology is well suited to small-scale electromechanical devices and robots.

Acoustical performance of an electrostrictive polymer film loudspeaker

A new type of loudspeaker that generates sound by means of the electrostrictive response of a thin polymer film is described. Electrostrictive polymer film (EPF) loudspeakers are constructed with inexpensive, lightweight materials and have a very low profile. The films are typically silicone and are coated with compliant electrodes to allow large film deformations. Acoustical frequency response measurements from 5 x 5 cm (planar dimensions) prototype EPF loudspeakers are presented. Measurements of harmonic distortion are also shown, along with results demonstrating reduced harmonic distortion achieved with square-root wave shaping. Applications of EPF loudspeakers include active noise control and general-purpose flat-panel loudspeakers.

High-field electrostriction of elastomeric polymer dielectrics for actuation

This paper investigates the use of elastomeric dielectric materials with compliant electrodes as a means of actuation. When a voltage is applied to the electrodes, the elastomeric films expand in area and compress in thickness. The strain response to applied electric fields was measured for a variety of elastomers. A nonlinear high-strain Mooney-Rivlin model was used to determine the expected strain response for a given applied field pressure. Using this model, we determined that the electrostatic forces between the free charges on the electrodes are responsible for the observed response. Silicone polymers have produced the best combination of high strain and energy density, with strains exceeding 30% and energy densities up to 0.15 MJ/m3. Based on the electrostatic model, the electromechanical coupling efficiency is over 50%. This paper also reports recent progress in making highly compliant electrodes. We have shown, for example, that gold traces fabricated in a zig-zag pattern on silicone EPAM retain their conductivity when stretched up to 80% compared to 1 - 5% when fabricated as a uniform 2-dimensional electrode. Lastly, the paper presents the performance of various actuators that use EPAM materials. The technology appears to be well-suited for a variety of small-scale actuator applications.