Ronald Lesley Plaut

Nucleation and growth during recrystallization

The evolution in the understanding of the recrystallization phenomena is summarized in this paper. Initially the main developments concerning recrystallization are presented from a historical perspective. Definitions and concepts involving recrystallization are presented regarding it as a solid-state reaction that occurs by nucleation and growth. The recrystallization nucleation mechanisms are subsequently discussed. Finally, the growth step is highlighted, emphasizing boundary and sub-boundary mobilities and the forces acting on the high angle grain boundaries that sweep the microstructure during recrystallization.

A Short review on wrought austenitic stainless steels at high temperatures: processing, microstructure, properties and performance

Wrought austenitic stainless steels are widely used in high temperature applications. This short review discusses initially the processing of this class of steels, with emphasis on solidification and hot working behavior. Following, a brief summary is made on the precipitation behavior and the numerous phases that may appear in their microstructures. Creep and oxidation resistance are, then, briefly discussed, and finalizing their performance is compared with other high temperature metallic materials.

Microstructural Refinement during Annealing of Plastically Deformed Austenitic Stainless Steels

The phenomena of strain hardening, strain induced martensite formation, recovery, martensite reversion and recrystallization have been studied in austenitic stainless steels of the AISI 304L and 316L types, after solution annealing, followed by rolling at different temperatures (-196, 25, 100 and 200°C) and subsequent annealing of the worked samples. Strain hardening and the percentage of α’ martensite formed showed strong dependency with the deformation temperature and with the austenite chemical composition. As expected, both strain hardening as well as the amount of the martensite formed was higher in the 304L steel and for lower temperatures. Reversion temperature of the α’ martensite was close to 550°C for both steels, independent of the amount of martensite. The 316L steel presented a higher resistance to recrystallization when compared to the 304L steel. The recrystallization temperature of both steels was about 150°C higher than the α’ phase reversion temperature. Rolling temperature did not influence significantly the recrystallization temperature. Proper thermal and mechanical treatments lead to interesting combinations of mechanical properties in both steels with values such as yield strength YS of about 1000 MPa, with an elongation around 10%.

A dilatometric study of the phase transformations in 300 and 350 maraging steels during continuous heating rates

The influences of the chemical composition and heating rate have been studied in 300 and 350 maraging steels using dilatometry. For these tests, heating was carried out with heating rates of 1, 10 and 28 °C/s. The results have shown that the precipitation mechanism for both materials in the studied range is by lattice diffusion. Furthermore, Co and Ti contents influence strongly the precipitation. The lattice diffusion mechanism in the martensite reversion is influenced by Ni and Co contents and heating rate. For small heating rates ( ~1 °C/s) this mechanism prevails in the 300 maraging steel while for the 350 maraging steel has a minor importance. The mechanism of martensite reversion for 350 maraging steel in the studied range is mainly by shear mechanism. For higher heating rates (~28 oC/s) the shear mechanism prevails in both maraging steels.

Duplex Stainless Steels: A Dozen of Significant Phase Transformations

During processing or use, duplex stainless steels are subject to a great number of significant phase transformations, such as solidification, partial ferrite transformation to austenite, ferrite eutectoid decomposition to sigma phase plus austenite, chi phase precipitation, chromium carbide precipitation, chromium nitride precipitation, ferrite spinodal decomposition, phase dissolution during solution annealing, forming of two types (epsilon and alpha prime) of strain induced martensite, martensite reversion to austenite, ferrite and austenite recrystallization. This paper summarizes the phase transformations that occur (individually or combined) in duplex stainless steels and presents some new results.

Intermetallic Phase Precipitation in Duplex Stainless Steels during High Temperature Exposition

The intermetallic phase precipitation, mainly sigma () and chi () phases, was studied in a comparative manner in two stainless duplex steels: a duplex type UNS S31803 and a superduplex type UNS S32520. The -phase precipitated at ferrite/ferrite grain boundaries prior to the -phase precipitation, which occurred preferentially at ferrite/austenite interfaces and at ferrite/ferrite grain boundaries. The -phase precipitation is a eutectoid type reaction of ferrite, leading to -phase and austenite (γ). The -phase precipitated at lower temperatures and in smaller amounts than sigma. The -phase is metastable in the studied steels and was consumed during the -phase precipitation.

Uniaxial near plane strain tensile tests applied to the determination of the FLC0 formabillity parameter

b An alternative procedure for the determination of the FLC 0 value, the limit strain value corresponding to the plane strain mode of the Forming Limit Curves (FLC), a critical parameter in the sheet formability analysis, is suggested and compared with conventional Nakazima simulation tests. The procedure was tested using two different materials: interstitial-free quality steel (IF) and a spheroidized SAE 1050 steel. The intrinsic tensile test, in a near plane strain state, was performed using a small number of samples, with dimensions suggested by the literature. The results were checked against Nakazima test results using the same materials. The plane strain test was reliable in determining consistent FLC 0 values and should be preferred since it is not affected by the geometric aspects and by friction, which do affect the Nakazima test. The reliability of the FLC 0 values obtained by near plane strain was also corroborated through comparison with literature data.

Texture Evolution of Ferritic (AlSl 430) Stainless Steel Strips during Cold Rolling, Annealing and Drawing

The evolution of the crystallographic texture of ferritic stainless steels, starting from the as received (hot rolled) condition from the steel mill, going through cold rolling, annealing and final stamping is analyzed in this paper. Two ferritic stainless steels (Nb stabilized) having a thickness of 3.0 and 0.7mm, have been employed. The thicker one has been cold rolled to 40 and 73% thickness reduction, annealed at 750 and 850°C for 1 hour. The thinner one, with a similar composition, has been 77% cold rolled and annealed at 870°C at the steel plant and subsequently submitted to deep drawing in order to evaluate texture and drawability. Texture has been evaluated using DRX in the as received, cold rolled, annealed and after drawing conditions. Drawability has been evaluated using tensile testing in order to obtain the FLC curves. AISI 430 stainless steel, in the as received condition presented a strong {100} texture in the <110> and <120> directions and the gamma fiber. After cold rolling, the material presented stronger gamma and weaker alpha fibers. Annealing of the cold rolled samples conduced to the vanishing of the alpha and strengthening of the gamma fiber, adequate for deep drawing operations. In spite of the AISI 430 of 0.7mm having presented a strong gamma fiber, other deep drawing properties were not adequate and the material cracked during stamping.

Um estudo comparativo entre chapas produzidas pelos processos de lingotamento contínuo e de lingotamento semicontínuo da liga AA4006: microestrutura e textura cristalográfica

A comparative microstructural study has been performed in AA4006 alloy strips produced by two industrial casting processes: twin roll caster (TRC) and direct chill (DC). Polarized optical microscopy, scanning electron microscopy, electrical conductivity measurements and Brinnel hardness tests were used for microstructural characterization. X-ray diffraction was used for texture characterization. Significant differences in the morphologies and distributions of the grains and intermetallic particles were detected and are discussed herein. The crystallographic texture throughout the thickness of these strips was determined and the results presented significant differences. Texture analysis was carried out using the X-ray diffraction technique. The twin roll caster (TRC) sheet presented a typical shear texture near the surface, while internally, the β-fiber was observed.

Recrystallization and crystallographic texture in AA4006 aluminum alloy sheets produced by twin roll caster and direct chill processes

A recrystallization study of cold rolled metallic sheets is very important to evaluate the softening temperature for subsequent annealing. Crystallographic texture evolves during metal rolling and recrystallization. These processing steps can lead to an optimization of the grain orientation distribution in a metal strip and can improve, for instance, the stamping process, hence leading to a product with aggregated value. Softening curves were determined and compared for two sheets of the AA4006 aluminum alloy produced by the twin roll caster-TRC and by the direct chill-DC (under industrial process condition). It has been detected that the recrystallization of the strip produced by TRC process occurs at a higher temperature than the produced by DC process despite the little differences in their softening curves. The precipitation, in the TRC strip sample, occurs mainly before recrystallization and may occur during recrystallization. There is precipitation occurrence before and during recrystallization more expressive in the DC strip sample. Crystallographic texture of the sheet samples was obtained by X-ray diffraction and electron back scattering diffraction (EBSD) techniques. Results indicated the presence of a shear texture at the surface and β-fiber at the center of the cold rolled (70% area reduction) sample for the sheet produced by TRC process. In the strip sample obtained by the DC process, under the same conditions, the cube component and the β-fiber on the surface and at the center were observed. A random oriented grain texture has been detected in the two (TRC and DC) recrystallized (after cold rolling) sheet samples possibly due to the particle stimulated nucleation. The absence of β fiber in the recrystallized samples (TRC and DC) has also been observed.