Ronald S. Fearing

Adhesive force of a single gecko foot-hair

Geckos are exceptional in their ability to climb rapidly up smooth vertical surfaces. Microscopy has shown that a geckos foot has nearly five hundred thousand keratinous hairs or setae. Each 30–130 µm long seta is only one-tenth the diameter of a human hair and contains hundreds of projections terminating in 0.2–0.5 µm spatula-shaped structures. After nearly a century of anatomical description, here we report the first direct measurements of single setal force by using a two-dimensional micro-electro-mechanical systems force sensor and a wire as a force gauge. Measurements revealed that a seta is ten times more effective at adhesion than predicted from maximal estimates on whole animals. Adhesive force values support the hypothesis that individual seta operate by van der Waals forces. The geckos peculiar behaviour of toe uncurling and peeling led us to discover two aspects of setal function which increase their effectiveness. A unique macroscopic orientation and preloading of the seta increased attachment force 600-fold above that of frictional measurements of the material. Suitably orientated setae reduced the forces necessary to peel the toe by simply detaching above a critical angle with the substratum.

Evidence for van der Waals adhesion in gecko setae

Geckos have evolved one of the most versatile and effective adhesives known. The mechanism of dry adhesion in the millions of setae on the toes of geckos has been the focus of scientific study for over a century. We provide the first direct experimental evidence for dry adhesion of gecko setae by van der Waals forces, and reject the use of mechanisms relying on high surface polarity, including capillary adhesion. The toes of live Tokay geckos were highly hydrophobic, and adhered equally well to strongly hydrophobic and strongly hydrophilic, polarizable surfaces. Adhesion of a single isolated gecko seta was equally effective on the hydrophobic and hydrophilic surfaces of a microelectro-mechanical systems force sensor. A van der Waals mechanism implies that the remarkable adhesive properties of gecko setae are merely a result of the size and shape of the tips, and are not strongly affected by surface chemistry. Theory predicts greater adhesive forces simply from subdividing setae to increase surface density, and suggests a possible design principle underlying the repeated, convergent evolution of dry adhesive microstructures in gecko, anoles, skinks, and insects. Estimates using a standard adhesion model and our measured forces come remarkably close to predicting the tip size of Tokay gecko seta. We verified the dependence on size and not surface type by using physical models of setal tips nanofabricated from two different materials. Both artificial setal tips stuck as predicted and provide a path to manufacturing the first dry, adhesive microstructures.

Nanowire active-matrix circuitry for low-voltage macroscale artificial skin

Large-scale integration of high-performance electronic components on mechanically flexible substrates may enable new applications in electronics, sensing and energy. Over the past several years, tremendous progress in the printing and transfer of single-crystalline, inorganic micro- and nanostructures on plastic substrates has been achieved through various process schemes. For instance, contact printing of parallel arrays of semiconductor nanowires (NWs) has been explored as a versatile route to enable fabrication of high-performance, bendable transistors and sensors. However, truly macroscale integration of ordered NW circuitry has not yet been demonstrated, with the largest-scale active systems being of the order of 1 cm(2) (refs 11,15). This limitation is in part due to assembly- and processing-related obstacles, although larger-scale integration has been demonstrated for randomly oriented NWs (ref. 16). Driven by this challenge, here we demonstrate macroscale (7×7 cm(2)) integration of parallel NW arrays as the active-matrix backplane of a flexible pressure-sensor array (18×19 pixels). The integrated sensor array effectively functions as an artificial electronic skin, capable of monitoring applied pressure profiles with high spatial resolution. The active-matrix circuitry operates at a low operating voltage of less than 5 V and exhibits superb mechanical robustness and reliability, without performance degradation on bending to small radii of curvature (2.5 mm) for over 2,000 bending cycles. This work presents the largest integration of ordered NW-array active components, and demonstrates a model platform for future integration of nanomaterials for practical applications.

Towards a 3g crawling robot through the integration of microrobot technologies

This paper discusses the biomimetic design and assembly of a 3g self-contained crawling robot fabricated through the integrated use of various microrobot technologies. The hexapod structure is designed to move in an alternating tripod gait driven by two piezoelectric actuators connected by sliding plates to two sets of three legs. We present results of both the kinematic and static analyses of the driving mechanism that essentially consists of three slider cranks in series. This analysis confirmed the force differential needed to propel the device. We then review various other microrobot technologies that have been developed including actuator design and fabrication, power and control electronics design, programming via a finite state machine, and the development of bioinspired fiber arrays. These technologies were then successfully integrated into the device. The robot is now functioning and we have already fabricated three iterations of the proposed device. We hope with further design iterations to produce a fully operational model in the near future

Synthetic gecko foot-hair micro/nano-structures as dry adhesives

This paper proposes techniques to fabricate synthetic gecko foot-hairs as dry adhesives for future wall-climbing and surgical robots, and models for understanding the synthetic hair design issues. Two nanomolding fabrication techniques are proposed: the first method uses nanoprobe indented flat wax surface and the second one uses a nano-pore membrane as a template. These templates are molded with silicone rubber, polyimide, etc. type of polymers under vacuum. Next, design parameters such as length, diameter, stiffness, density, and orientation of hairs are determined for non-matting and rough surface adaptability. Preliminary micro/nano-hair prototypes showed adhesion close to the predicted values for natural specimens (around 100 nN each).

Survey of sticking effects for micro parts handling

When parts to be handled are less than one millimeter in size, adhesive forces between gripper and object can be significant compared to gravitational forces. These adhesive forces arise primarily from surface tension, Van der Waals, and electrostatic attractions and can be a fundamental limitation to part handling in a gas environment. While it is possible to fabricate miniature versions of conventional robot grippers, for example from polysilicon, it appears that it will be difficult to overcome adhesion effects for the smallest parts. Thus, manipulation of parts on the order of 10 micron or smaller may best be done in a fluid medium using techniques such as laser trapping, or dielectrophoresis.

Optically- and thermally-responsive programmable materials based on carbon nanotube-hydrogel polymer composites

A simple approach is described to fabricate reversible, thermally- and optically responsive actuators utilizing composites of poly(N-isopropylacrylamide) (pNIPAM) loaded with single-walled carbon nanotubes. With nanotube loading at concentrations of 0.75 mg/mL, we demonstrate up to 5 times enhancement to the thermal response time of the nanotube-pNIPAM hydrogel actuators caused by the enhanced mass transport of water molecules. Additionally, we demonstrate the ability to obtain ultrafast near-infrared optical response in nanotube-pNIPAM hydrogels under laser excitation enabled by the strong absorption properties of nanotubes. The work opens the framework to design complex and programmable self-folding materials, such as cubes and flowers, with advanced built-in features, including tunable response time as determined by the nanotube loading.

Wing transmission for a micromechanical flying insect

Flapping wings provide unmatched manoeuvrability for flying microrobots. Recent advances in modelling insect aerodynamics show that adequate wing rotation at the end of the stroke is essential for generating adequate flight forces. We developed a thorax structure using four bar frames combined with an extensible fan-fold wing to provide adequate wing stroke and rotation. Flow measurements on a scale model of the beating wing show promising aerodynamics. Calculations using a simple resonant mechanical circuit model show that piezoelectric actuators can generate sufficient power, force and stroke to drive the wings at 150 Hz.

Effective elastic modulus of isolated gecko setal arrays

SUMMARY Conventional pressure sensitive adhesives (PSAs) are fabricated from soft viscoelastic materials that satisfy Dahlquists criterion for tack with a Youngs modulus (E) of 100 kPa or less at room temperature and 1 Hz. In contrast, the adhesive on the toes of geckos is made of β-keratin, a stiff material with E at least four orders of magnitude greater than the upper limit of Dahlquists criterion. Therefore, one would not expect aβ -keratin structure to function as a PSA by deforming readily to make intimate molecular contact with a variety of surface profiles. However, since the gecko adhesive is a microstructure in the form of an array of millions of high aspect ratio shafts (setae), the effective elastic modulus (Eeff) is much lower than E of bulkβ -keratin. In the first test of the Eeff of a gecko setal adhesive, we measured the forces resulting from deformation of isolated arrays of tokay gecko (Gekko gecko) setae during vertical compression, and during tangential compression at angles of +45° and -45°. We tested the hypothesis that Eeff of gecko setae falls within Dahlquists criterion for tack, and evaluated the validity of a model of setae as cantilever beams. Highly linear forces of deformation under all compression conditions support the cantilever model. Eeff of setal arrays during vertical and +45° compression (along the natural path of drag of the setae) were 83±4.0 kPa and 86±4.4 kPa (means ± s.e.m.), respectively. Consistent with the predictions of the cantilever model, setae became significantly stiffer when compressed against the natural path of drag: Eeff during -45° compression was 110±4.7 kPa. Unlike synthetic PSAs, setal arrays act as Hookean elastic solids; setal arrays function as a bed of springs with a directional stiffness, assisting alignment of the adhesive spatular tips with the contact surface during shear loading.

Tactile sensing mechanisms

This paper has three main themes: design of a cylindrical tactile sensor, mechanical analysis using planar linear elas ticity models, and signal analysis for determining basic infor mation about the applied contact. An analysis of appropriate sensor depth has been used to allow accurate localization of contacts and reduced spatial aliasing. A comparison has been made between the cylindrical sensor and a simple two- dimensional stress-strain model. The effects of skin thickness and sensor depth on sensitivity are analyzed. Preliminary methods for determining contact location, total force, and tangential force with only normal deflection sensors have been implemented for a line contact.