Ronald Van Ham

Compliant actuator designs

In the growing fields of wearable robotics, rehabilitation robotics, prosthetics, and walking k robots, variable stiffness actuators (VSAs) or adjustable compliant actuators are being designed and implemented because of their ability to minimize large forces due to shocks, to safely interact with the user, and their ability to store and release energy in passive elastic elements. This review article describes the state of the art in the design of actuators with adaptable passive compliance. This new type of actuator is not preferred for classical position-controlled applications such as pick and place operations but is preferred in novel robots where safe human- robot interaction is required or in applications where energy efficiency must be increased by adapting the actuators resonance frequency. The working principles of the different existing designs are explained and compared. The designs are divided into four groups: equilibrium-controlled stiffness, antagonistic-controlled stiffness, structure-controlled stiffness (SCS), and mechanically controlled stiffness.

MACCEPA, the mechanically adjustable compliance and controllable equilibrium position actuator: Design and implementation in a biped robot

In this paper a rotational actuator with a novel adaptable compliance (inverse of stiffness) is presented. First, a number of comparable designs are given with their possible drawbacks. The MACCEPA concept and design is then described in detail. The equation to calculate the generated torque is derived. Depending on the design parameters, it is shown that the torque is a quasi linear function with respect to the angle between the equilibrium position and the actual position. Also, the change of the pre-tension has a quasi linear effect on the torque. Another advantage is that the actuator can be built with standard components, e.g. electrical servo motors. Experiments show independent control of the equilibrium position and compliance. The use of the MACCEPA in the Controlled Passive Walking biped Veronica is described. Controlled Passive Walking is an approach that combines the advantages of actively controlled robots and passive walkers. By adapting the compliance of the joints, natural motions can be chosen in order to obtain a controllable and energy efficient walking motion. To test the concept, the biped Veronica is built, actuated by six MACCEPAs.

Exploiting Natural Dynamics to Reduce Energy Consumption by Controlling the Compliance of Soft Actuators

Exploiting natural dynamics for bipedal locomotion, or passive walking, is gaining interest because of its energy efficiency. However, the natural trajectories of a passive walker are fixed during the design, thus limiting its mobility. A possible solution to this problem is creating a “semi-passive walker” equipped with actuators with adaptable compliance, which allows the natural dynamics to be changed according to the situation. This paper proposes a compliance controller, a strategy for continuously changing the compliance in such a way as to adapt the natural motion of the system to a desired trajectory. This opens up the possibility of following a range of different trajectories with a relatively low energy consumption. The idea is to fit the controllable actuator compliance to the “natural” compliance of the desired trajectory, and combine that with trajectory tracking control. This strategy was implemented and tested on a 1-DOF pendulum setup actuated by an antagonistic pair of pleated pneumatic artificial muscles. Both simulations and measurements show that the proposed strategy for choosing actuator compliance can significantly reduce the amount of control activity and energy consumption without harming tracking precision.

The Pneumatic Biped “Lucy” Actuated with Pleated Pneumatic Artificial Muscles

This paper reports on the bipedal robot Lucy which is actuated by pleated pneumatic artificial muscles. This novel actuator is very suitable to be used in machines which move by means of legs. Besides its high power to weight ratio the actuator has an adaptable passive behavior, meaning the stiffness of the actuator can be changed on-line. This allows to change the natural frequency of the system while controlling angular joint positions. The main control concept intended for Lucy is joint trajectory control while selecting appropriate actuator compliance characteristics in order to reduce control efforts and energy consumption which is of great importance towards the autonomy of legged robots. Presently Lucy has made her first steps with the implementation of basic control strategies.The pleated pneumatic artificial muscle and its characteristics will be discussed briefly and the design of Lucy which is made modular on mechanical as well as electronic hardware level will be described in detail. To pressurize the muscles, a lightweight valve system has been developed which will be presented together with the fundamental control aspects of a joint actuated with two antagonistically setup artificial muscles. Additionally the first experimental results will be shown and briefly discussed.

Comparison of Mechanical Design and Energy Consumption of Adaptable, Passive-compliant Actuators

Different, adaptable, passive-compliant actuators have been developed recently such as the antagonistic setup of two Series Elastic Actuators, the Mechanically Adjustable Compliance and Controllable Equilibrium Position Actuator, the Actuator with Mechanically Adjustable Series Compliance, and the Variable Stiffness Actuator. The main purpose of these designs is to reduce the energy consumption of walking/running robots and prostheses. This paper presents a design formulation to link the different mechanical designs together, and a study on the power consumption of these actuators.

Proxy-based Sliding Mode Control of a Planar Pneumatic Manipulator

For a robotic system that shares its workspace with humans and physically interacts with them, safety is of paramount importance. In order to build a safe system, safety has to be considered in both hardware and software (control). In this paper, we present the safe control of a two-degree-of-freedom planar manipulator actuated by Pleated Pneumatic Artificial Muscles. Owing to its low weight and inherent compliance, the system hardware has excellent safety characteristics. In traditional control methods, safety and good tracking are often impossible to combine. This is different in the case of Proxy-Based Sliding Mode Control (PSMC), a novel control method introduced by Kikuuwe and Fujimoto. PSMC combines responsive and accurate tracking during normal operation with smooth, slow and safe recovery from large position errors. It can also make the system behave compliantly to external disturbances. We present both task- and joint-space implementations of PSMC applied to the pneumatic manipulator, and compare their performance with PID control. Good tracking results are obtained, especially with the joint-space implementation. Safety is evaluated by means of the Head Injury Criterion and by the maximum interaction force in the case of collision. It is found that in spite of the hardware safety features, the system is unsafe when under PID control. PSMC, on the other hand, provides increased safety as well as good tracking.

Prosthetic feet: State-of-the-art review and the importance of mimicking human ankle–foot biomechanics

Numerous prosthetic feet are currently on the market for individuals with a transtibial amputation, each device aimed at raising the 3C-level (control, comfort and cosmetics) with slightly different characteristics. In general, prosthetic feet can be classified into three categories. These are, following the time line: conventional feet (CF), energy-storing-and-returning (ESR) feet and the recent so-called ‘bionic’ feet. Researchers have shown enhanced performance properties of ESR feet compared with early CF. However, even with the advanced technology, none of the ESR feet is capable of significantly reducing energy cost of walking or enhancing prosthetic gait (Nielsen et al. J Prosthet Orthotics 1989;1:24–31; Waters et al. J Bone Joint Surg Am 1976;58:42–46; Torburn et al. J Rehabil Res Dev 1990;27:369–384). From the 1990s, gradually more attention has been paid to the incorporation of active elements in prosthetic feet as the passive devices are not capable of providing the individual with sufficient ankle power during gait. Most part of the ‘bionic’ devices are still on the research level nowadays but one can expect that they will become available on the market soon. In this article, the evolution of prosthetic feet over the last two decades is reflected. The importance of mimicking human ankle–foot biomechanics with prosthetic feet is briefly discussed. Prior work in both objective and subjective evaluation of prosthetic gait is reported.

Second generation pleated pneumatic artificial muscle and its robotic applications

This paper reports on the second generation of the pleated pneumatic artificial muscle (PPAM) which has been developed to extend the lifespan of its first prototype. This type of artificial muscle was developed to overcome dry friction and material deformation which is present in the widely used McKibben muscle. The essence of the PPAM is its pleated membrane structure which enables the muscle to work at low pressures and at large contractions. There is growing interest in this kind of actuation for robotics applications due to its high power to weight ratio and adaptable compliance, especially for legged locomotion and robot applications in direct contact with a human. This paper describes the design of the second-generation PPAM, for which specifically the membrane layout has been changed. In terms of this new layout the mathematical model, developed for the first prototype, has been reformulated. This paper gives an elaborate discussion on this mathematical model that represents the force generation and enclosed muscle volume. Static load tests on some real muscles, which have been carried out in order to validate the mathematical model, are then discussed. Furthermore, two robotic applications are given which successfully use these pneumatic artificial muscles. One is the biped Lucy and the another one is a manipulator application which works in direct contact with an operator.

MACCEPA 2.0: compliant actuator used for energy efficient hopping robot Chobino1D

The MACCEPA (Mechanically Adjustable Compliance and Controllable Equilibrium Position Actuator) is an electric actuator of which the compliance and equilibrium position are fully independently controllable and both are set by two dedicated servomotor. In this paper an improvement of the actuator is proposed where the torque-angle curve and consequently the stiffness-angle curve can be modified by choosing an appropriate shape of a profile disk, which replaces the lever arm of the original design. The actuator has a large joint angle, torque and stiffness range and these properties can be made beneficial for safe human robot interaction and the construction of energy efficient walking, hopping and running robots. The benefit of the ability to store and release energy is shown by the 1DOF hopping robot Chobino1D. The achieved hopping height is much higher compared to a configuration in which the same motor is used without a series elastic element. The stiffness of the actuator increases with deflection, more closely resembling the properties shown by elastic tissue in humans.

Overview of the Lucy Project: Dynamic Stabilization of a Biped Powered by Pneumatic Artificial Muscles

This paper gives an overview of the Lucy project. What is special is that the biped is not actuated with the classical electrical drives, but with pleated pneumatic artificial muscles. In an antagonistic setup of such muscles both the torque and the compliance are controllable. From human walking there is evidence that joint compliance plays an important role in energy-efficient walking and running. To be able to walk at different walking speeds and step lengths, a trajectory generator and joint trajectory tracking controller are combined. The first generates dynamically stable trajectories based on the objective locomotion parameters which can be changed from step to step. The joint trajectory tracking unit controls the pressure inside the muscles so the desired motion is followed. It is based on a computed torque model and takes the torque–angle relation of the antagonistic muscle setup into account. With this strategy the robot is able to walk at a speed up to 0.15 m/s. A compliance controller is developed to reduce the energy consumption by combining active trajectory control with the exploitation of the natural dynamics. A mathematical formulation was developed to find an optimal compliance setting depending on the desired trajectory and physical properties of the system. This strategy is experimentally evaluated on a single pendulum structure and not implemented on the real robot because the walking speed of the robot is currently too slow. At the end a discussion is given about the pros and cons of building a pneumatic biped, and the control architecture used.