Ronda Gras

Applications of planar microfluidic devices and gas chromatography for complex problem solving

The application of planar microfluidic devices in GC for the separation of components of interest otherwise difficult to separate in a single analysis is presented. A variety of configurations were used for parallel chromatography, column effluent splitting, back flushing, selectivity tuning, valve less switching and column isolation, heart cutting, and comprehensive multidimensional chromatography. The synergies of recently commercialized planar microfluidic devices combined with the resolving power of fused-silica capillary columns are demonstrated. Difficult separations were accomplished in one single analysis, such as light hydrocarbons in air with high-moisture content, fixed gases in hydrocarbons, trace sulfur containing compounds in natural gas, and oxygenated compounds in hydrocarbons, among others.

Multidimensional gas chromatography with capillary flow technology and LTM-GC

2-D GC is a logical and cost effective extension to 1-D GC for improving the separation resolution, selectivity, and peak capacity of an analytical system. The advent of electronic pressure control systems that are accurate to the third decimal place, combined with recently innovated chromatographic devices such as capillary flow technology, has eliminated many deficiencies encountered in current conventional 2-D GC by making the technique reliable and simple to implement in both production and research analytical facilities. Low thermal mass GC (LTM-GC) was successfully integrated with capillary flow technology to further enhance overall 2-D GC chromatographic system performance by providing not only faster throughput via rapid heating and cooling, but independent temperature control for each dimension to maximize separation power. As an example, despite the enhanced peak capacity obtained from conventional 2-D GC, alkyl naphthalene isomers such as 2,3-dimethyl and 1,4-dimethyl naphthalene coeluted. These two critical compounds were well resolved (R = 5.2) using 2-D GC with LTM-GC with a similar analytical time. This paper demonstrates the benefits of combining capillary flow technology with LTM-GC to provide major enhancements to conventional 2-D GC. The synergy of these techniques is highlighted with practical industrial applications.

Practical method for the measurement of Alkyl mercaptans in natural gas by multi-dimensional gas chromatography, capillary flow technology, and flame ionization detection

Volatile sulfur compounds such as alkylmercaptans are undesired impurities in natural gas streams. As a result, natural gas treatment and purification services are essential in many industries that utilize natural gas either as a fuel or in a chemical process. While there are many analytical methods that can be employed for the measurement of mercaptans, a simple, practical, and easy-to-implement method is required for remote field deployment. An analytical method, based on multi-dimensional gas chromatography (MDGC), capillary flow technology and flame ionization has been successfully developed for the application described. Results based on the technique showed alkylmercaptans can be accurately measured with a minimum detection limit of 200 ppb (v/v) or better, a linear range of up to 100 ppm (v/v), and a relative standard deviation (n=10) of 1.2% or less were obtained by manual injection with a total sample-to-sample analysis time of less than 15 min.

Multidimensional gas chromatography using microfluidic switching and low thermal mass gas chromatography for the characterization of targeted volatile organic compounds.

Volatile organic compounds such as light hydrocarbons, dienes, and aromatic compounds are often encountered in the manufacturing and processing environments of chemical and petrochemical segments. These compounds need to be closely monitored for process optimization, plant maintenance and industrial hygiene purposes. A high throughput analytical approach has been successfully developed and implemented for the accurate measurement of fourteen commonly encountered analytes. The approach incorporates a recently introduced 5-port planar microfluidic device configured for use as a Deans switch for multidimensional gas chromatography. The use of multidimensional gas chromatography allows the elimination of potential chromatographic contaminants with a substantial enhancement of stationary phase selectivity via the use of columns with different separation mechanisms, and the back-flushing of heavier undesired hydrocarbons. A low thermal mass gas chromatographic module was employed in the second dimension of the two-dimensional gas chromatography system and was used to provide independent temperature control, and rapid heating and cooling to meet the high throughput requirements. By successfully combining these concepts, complete analysis of fourteen targeted components can be conducted in less than 120s. Repeatability of retention times for all compounds was found to be less than 0.05% (n=20). Repeatability of area counts at two levels, namely 10ppmv and 1000ppmv over a period of two days was found to be less than 3% (n=20). Apart from methane, which has a detection limit of 0.4ppmv, the rest of the compounds were found to have detection limits of less than 0.2ppmv. Compounds of interest were found to be linear over a range of 500ppbv-3000ppmv with correlation coefficients greater than 0.999.

Multi-dimensional gas chromatography with a planar microfluidic device for the characterization of volatile oxygenated organic compounds

Oxygenated compounds like methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, acetaldehyde, crotonaldehyde, ethylene oxide, tetrahydrofuran, 1,4-dioxane, 1,3-dioxolane, and 2-chloromethyl-1,3-dioxolane are commonly encountered in industrial manufacturing processes. Despite the availability of a variety of column stationary phases for chromatographic separation, it is difficult to separate these solutes from their respective matrices using single dimension gas chromatography. Implemented with a planar microfluidic device, conventional two-dimensional gas chromatography and the employment of chromatographic columns using dissimilar separation mechanisms like that of a selective wall-coated open tubular column and an ionic sorbent column have been successfully applied to resolve twelve industrially significant volatile oxygenated compounds in both gas and aqueous matrices. A Large Volume Gas Injection System (LVGIS) was also employed for sample introduction to enhance system automation and precision. By successfully integrating these concepts, in addition to having the capability to separate all twelve components in one single analysis, features associated with multi-dimensional gas chromatography like dual retention time capability, and the ability to quarantine undesired chromatographic contaminants or matrix components in the first dimension column to enhance overall system cleanliness were realized. With this technique, a complete separation for all the compounds mentioned can be carried out in less than 15 min. The compounds cited can be analyzed over a range of 250 ppm (v/v) to 100 ppm (v/v) with a relative standard deviation of less than 5% (n=20) with high degree of reliability.

Multidimensional gas chromatography for the characterization of permanent gases and light hydrocarbons in catalytic cracking process

An integrated gas chromatographic system has been successfully developed and implemented for the measurement of oxygen, nitrogen, carbon monoxide, carbon dioxide and light hydrocarbons in one single analysis. These analytes are frequently encountered in critical industrial petrochemical and chemical processes like catalytic cracking of naphtha or diesel fuel to lighter components used in gasoline. The system employs a practical, effective configuration consisting of two three-port planar microfluidic devices in series with each other, having built-in fluidic gates, and a mid-point pressure source. The use of planar microfluidic devices offers intangible advantages like in-oven switching with no mechanical moving parts, an inert sample flow path, and a leak-free operation even with multiple thermal cycles. In this way, necessary features such as selectivity enhancement, column isolation, column back-flushing, and improved system cleanliness were realized. Porous layer open tubular capillary columns were employed for the separation of hydrocarbons followed by flame ionization detection. After separation has occurred, carbon monoxide and carbon dioxide were converted to methane with the use of a nickel-based methanizer for detection with flame ionization. Flow modulated thermal conductivity detection was employed to measure oxygen and nitrogen. Separation of all the target analytes was achieved in one single analysis of less than 12 min. Reproducibility of retention times for all compounds were found to be less than 0.1% (n=20). Reproducibility of area counts at two levels, namely 100 ppm(v) and 1000 ppm(v) over a period of two days were found to be less than 5.5% (n=20). Oxygen and nitrogen were found to be linear over a range from 20 ppm(v) to 10,000 ppm(v) with correlation coefficients of at least 0.998 and detection limits of less than 10 ppm(v). Hydrocarbons of interest were found to be linear over a range from 200 ppb(v) to 1000 ppm(v) with correlation coefficients of greater than 0.999 and detection limits of less than 100 ppb(v).

Analysis of part-per-billion level of arsine and phosphine in light hydrocarbons by capillary flow technology and dielectric barrier discharge detector.

A practical gas chromatographic procedure has been developed and implemented for the measurement of arsine and phosphine in hydrocarbons such as propylene at the part-per-billion level. The successful measurement of arsine and phosphine at the level mentioned was attained by incorporating a large volume injection technique to increase the mass of solutes delivered for sensitivity improvement, capillary flow technology to keep the matrix from entering the detector by either back-flushing through the inlet vent, or by heart-cutting if required, and dielectric barrier discharge detector operating in argon mode for sensitivity enhancement, as well as offering improved selectivity towards the solutes cited. Using the technique described a complete analysis can be conducted in less than 4 min. A relative standard precision of less than 1.7% was achieved with repeated injections at the concentration level of 25 and 125 ppb (v/v) each of arsine and phosphine in nitrogen with a practical detection limit at the 5 ppb (v/v) level. Correlation coefficients of greater than 0.9999 were obtained for arsine and phosphine over a range from 10 to 2500 ppb (v/v). The analytical methodology was proven to be reliable in continuous operation during the first 6 months of deployment.

Tandem sulfur chemiluminescence and flame ionization detection with planar microfluidic devices for the characterization of sulfur compounds in hydrocarbon matrices.

The detection of sulfur compounds in different hydrocarbon matrices, from light hydrocarbon feedstocks to medium synthetic crude oil feeds provides meaningful information for optimization of refining processes as well as demonstration of compliance with petroleum product specifications. With the incorporation of planar microfluidic devices in a novel chromatographic configuration, sulfur compounds from hydrogen sulfide to alkyl dibenzothiophenes and heavier distributions of sulfur compounds over a wide range of matrices spanning across a boiling point range of more than 650°C can be characterized, using one single analytical configuration in less than 25min. In tandem with a sulfur chemiluminescence detector for sulfur analysis is a flame ionization detector. The flame ionization detector can be used to establish the boiling point range of the sulfur compounds in various hydrocarbon fractions for elemental specific simulated distillation analysis as well as profiling the hydrocarbon matrices for process optimization. Repeatability of less than 3% RSD (n=20) over a range of 0.5-1000 parts per million (v/v) was obtained with a limit of detection of 50 parts per billion and a linear range of 0.5-1000 parts per million with a correlation co-efficient of 0.998.

Determination of trace ethylene glycol in industrial solvents and lubricants using phenyl boronic acid derivatization and multidimensional gas chromatography

A practical gas chromatographic approach is introduced for the characterization of trace ethylene glycol in industrial solvents and lubricants. The analytical approach employs single step derivatization technique that effectively converts ethylene glycol to the cyclic boronate ester (2-phenyl-1,3,2-dioxaborolane), using phenyl boronic acid as a derivatizing reagent. The separation of the derivatized product was achieved by using multidimensional gas chromatography. Heavy lubricant matrices like engine crankcase oil were back-flushed to improve sample throughput and system cleanliness. Detection and quantitation of 2-phenyl-1,3,2-dioxaborolane was conducted with mass spectrometry in selected ion monitoring mode. Complete analysis is conducted in less than 10 min. Reproducibility of retention time was found to be less than 0.05% (n=20). Quantitative performance is highly satisfactory, viz. 0.49±0.02 mg kg(-1) (n=12) and 25.5±0.48 mg kg(-1) (n=12) for 0.5 mg kg(-1) and 25 mg kg(-1) spiked concentrations respectively. Over a range from 100 μg kg(-1) to 100 mg kg(-1), the response for 2-phenyl-1,3,2-dioxaborolane is linear with correlation coefficient of 0.998, a practical detection limit of 50 μg kg(-1), and average spiked recoveries for the analyte in the matrices tested range from 93 to 99%. Propylene glycol can also be analyzed using the same approach and water does not inhibit the formation of the derivatives, most probably owing to the use of 2,2-dimethoxypropane as a solvent for the derivatizing agent.

Thermal Independent Modulator for Comprehensive Two-Dimensional Gas Chromatography

We introduce a modulation strategy for comprehensive two-dimensional gas chromatography (GC×GC) with complete thermal independence between the cooling and heating stages and without the need for GC oven heat for remobilization. Based on this approach, a compact thermal independent modulator (TiM) with thermoelectric cooling and micathermic heating has been successfully innovated for use in GC×GC. The device operates externally to a gas chromatograph, does not require liquid cryogen, and has minimal consumables requirements. The augmentation of an additional gas flow stream results in a number of critical chromatographic parameter improvements such as the decoupling of flows of first- and second-dimension columns to attain both efficiency and speed optimized flow in each dimension, the potential for independent retention time locking or scaling in either dimension, the improvement of modulator reinjection efficiency, as well as facilitating back-flushing for the first dimension to enhance system cleanliness and throughput. TiM was found to be useful for chromatographic applications over a volatility range equivalent to nC6 to nC24 under conditions used. Repeatability of retention time for model compounds such as benzene, toluene, ethyl benzene, and xylenes were found to be quite satisfactory with relative standard deviations of less than 0.009% in (1)D and less than 0.008% in (2)D (n = 10). Typical peak widths of 120 ms or less with a relative standard deviation of less than 4.7% were achieved for the aromatic model compounds. In this article, the performance of the modulator is demonstrated and a series of challenging chromatographic applications are presented to illustrate usefulness of the apparatus.